hdi 90 - hesitation at low revs and coming off clutch pedal
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Re: hdi 90 - hesitation at low revs and coming off clutch pe
the bumping off the clutch ... could this be an engine mount? put the h/brake on lift the bonnet put it in car and sharply jump it back and forth without stalling it and get someone to look if the engines lifting up stupidly somewhere? As for the stalling I did have one do this and it was the low pressure pump in the tank but its a far cry really, easy to check tho. Idle control valve?
- sirwiggum
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Re: hdi 90 - hesitation at low revs and coming off clutch pe
I was thinking engine mounts, but now I've a sneaking suspicion that its maybe that little clutch switch is sticking.
If I come off the clutch, the little clutch switch which was pressed in may be sticking, the ECU CPU thinks I'm still on the clutch, reigns in the fuel/air mix at 1500-1800rpm because it thinks I'm still revving, until the switch pops out fully again and it drives as normal.
That's the theory anyway. Might get some WD40 to test it.
If I come off the clutch, the little clutch switch which was pressed in may be sticking, the ECU CPU thinks I'm still on the clutch, reigns in the fuel/air mix at 1500-1800rpm because it thinks I'm still revving, until the switch pops out fully again and it drives as normal.
That's the theory anyway. Might get some WD40 to test it.
- Welly
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Re: hdi 90 - hesitation at low revs and coming off clutch pe
That's a bugger wigg
Something seems iffy about this switch though cos you can create the problem when reconnecting it. You could try the WD40 or maybe swap it for a new switch etc?
I must say it's the first time I've heard of this jerkyness in general.

Something seems iffy about this switch though cos you can create the problem when reconnecting it. You could try the WD40 or maybe swap it for a new switch etc?
I must say it's the first time I've heard of this jerkyness in general.
Cars in my care:
2021 Kia Spottage 1.6 Pez Turbo Dual Clutch Gearbox Trickery
2013 Renner Twingo - donkey work
2021 Kia Spottage 1.6 Pez Turbo Dual Clutch Gearbox Trickery
2013 Renner Twingo - donkey work
- sirwiggum
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Re: hdi 90 - hesitation at low revs and coming off clutch pe
The clutch switch looks exactly like this:

The "ribbed" bit goes in some hole (oo-er!) and the top of the clutch pedal levers back to automatically adjust the positioning of it.
When the clutch is depressed the top of the pedal machanism levers such that the black button there is switched, telling the ECU that the clutch is engaged.
*** Be aware if ordering from the Auto Gateway site that P&P is an unreasonable £13 ***
From what I can find out there are 2 switches.
- The brake pedal switch cuts out fuel
- The clutch pedal switch turns the fuel on again to prevent stalling
Obviously this explains why it was prone to very low revs / stalling when the clutch pedal switch was disconnected, as when braking it was cutting out the fuel but dipping the clutch was having no effect.

The "ribbed" bit goes in some hole (oo-er!) and the top of the clutch pedal levers back to automatically adjust the positioning of it.
When the clutch is depressed the top of the pedal machanism levers such that the black button there is switched, telling the ECU that the clutch is engaged.
*** Be aware if ordering from the Auto Gateway site that P&P is an unreasonable £13 ***
From what I can find out there are 2 switches.
- The brake pedal switch cuts out fuel
- The clutch pedal switch turns the fuel on again to prevent stalling
Obviously this explains why it was prone to very low revs / stalling when the clutch pedal switch was disconnected, as when braking it was cutting out the fuel but dipping the clutch was having no effect.
- sirwiggum
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Re: hdi 90 - hesitation at low revs and coming off clutch pe
Taking the key out for 10 minutes then disconnecting the injector plugs and the right hand red plug then reconnecting seems to have helped matters
Keeping an eye on it!

Keeping an eye on it!
- Welly
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Re: hdi 90 - hesitation at low revs and coming off clutch pe
Definately some silly little fault somewhere, but where? 

Cars in my care:
2021 Kia Spottage 1.6 Pez Turbo Dual Clutch Gearbox Trickery
2013 Renner Twingo - donkey work
2021 Kia Spottage 1.6 Pez Turbo Dual Clutch Gearbox Trickery
2013 Renner Twingo - donkey work
- sirwiggum
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Re: hdi 90 - hesitation at low revs and coming off clutch pe
Doing my nut in.
Still not driving right, difficult to drive smoothly on low throttle / letting go of the accelerator.
Diagnostic came back with nothing but the EGR I disconnected
Still not driving right, difficult to drive smoothly on low throttle / letting go of the accelerator.
Diagnostic came back with nothing but the EGR I disconnected

- sirwiggum
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Re: hdi 90 - hesitation at low revs and coming off clutch pe
New clutch switch seems to have resolved the 1500rpm / coming off the clutch issues.
Just now need to solve the "jerking when I come of the accelerator" issue.
Just now need to solve the "jerking when I come of the accelerator" issue.
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Re: hdi 90 - hesitation at low revs and coming off clutch pe
The offending part


Last edited by sirwiggum on Tue Jun 29, 2010 1:19 pm, edited 1 time in total.
- Welly
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Re: hdi 90 - hesitation at low revs and coming off clutch pe
Hey, nice pic
Glad the new switch helped, hope the other one helps - weird though, no-one's ever said anything about these before

Glad the new switch helped, hope the other one helps - weird though, no-one's ever said anything about these before

Cars in my care:
2021 Kia Spottage 1.6 Pez Turbo Dual Clutch Gearbox Trickery
2013 Renner Twingo - donkey work
2021 Kia Spottage 1.6 Pez Turbo Dual Clutch Gearbox Trickery
2013 Renner Twingo - donkey work
- sirwiggum
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Re: hdi 90 - hesitation at low revs and coming off clutch pe
I could do with resizing. Just ftpd it up to my webspace and left it.
Picture quality isnt great, taken on my Nokia E63 because the digital camera is in a drawer somewhere.
The clutch switch has really helped.
What I noticed was the old one was really quite "loose" for a better word, would spring in and out quite easily, whereas the new one was a bit more stiff.
Just in case anyone has this issue in the future, I googled it and a lot of people with HDi Picassos, Berlingos, 306s etc. have it, check the clutch switch. A £6 component.

Picture quality isnt great, taken on my Nokia E63 because the digital camera is in a drawer somewhere.
The clutch switch has really helped.
What I noticed was the old one was really quite "loose" for a better word, would spring in and out quite easily, whereas the new one was a bit more stiff.
Just in case anyone has this issue in the future, I googled it and a lot of people with HDi Picassos, Berlingos, 306s etc. have it, check the clutch switch. A £6 component.

- Welly
- The moderator formally known as Welton
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- Joined: Tue Jan 10, 2006 12:52 pm
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Re: hdi 90 - hesitation at low revs and coming off clutch pe
Can you ask your neighbour to fetch the wheely-bin back in 

Cars in my care:
2021 Kia Spottage 1.6 Pez Turbo Dual Clutch Gearbox Trickery
2013 Renner Twingo - donkey work
2021 Kia Spottage 1.6 Pez Turbo Dual Clutch Gearbox Trickery
2013 Renner Twingo - donkey work
- sirwiggum
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Re: hdi 90 - hesitation at low revs and coming off clutch pe
Yea those are the bins for the flats next to our semidetached.
Just to prove that SCZ exists
I've a sneaking suspicion that that Scenic has been abandoned too. On a mainland GB 'R' reg.
Few other jobs but at least I can change gear without looking like its misfiring.
Just to prove that SCZ exists

I've a sneaking suspicion that that Scenic has been abandoned too. On a mainland GB 'R' reg.

Few other jobs but at least I can change gear without looking like its misfiring.