406 D8 2.1 TD - Fuel Issues....

Discuss, ask, or get help with engine and mechanical queries in here.

Moderator: Moderators

Post Reply
750frog
1.6 8v
Posts: 16
Joined: Sun Apr 10, 2011 11:25 am

406 D8 2.1 TD - Fuel Issues....

Post by 750frog »

Hi,


I have just got a D8 2.1 TD wagon and it has some issues. I have been trawling the forum for someone who has a similar problem but I can't find it. The car will go along nicely then, after accelerating it will run lean or something and detonate, rattle it's head off! and spew smoke out the back... after a bit it will be fine and drive nicely. It has a huge loss of power.

1. The fuel pump has been tested and ok.
2. new filters in the main one and the tank.

The problem started after the previous owner changed the cam belt. Wondering if the problem is electrical or fuel related?

PLEASE HELP as I really want this car to be reliable.

Cheers, Tim.
StevieboyTD
3.0 24v
Posts: 598
Joined: Mon Jan 12, 2009 8:16 pm
Location: "Sunny" Plymouth

Re: 406 D8 2.1 TD - Fuel Issues....

Post by StevieboyTD »

That sounds very similar to the problem i'm having, but with a 1.9td.

Does the 2.1 Lucas setup have a sensor on the 2nd/3rd injector? If it does, check the wire, it'll be either frayed, snapped or worn through. It feeds the ecu with timing info, when the ecu gets no data it sends the engine into full advance, which makes it knock like a bitch and run like a bag of crap.

Go over a slight bump and the damaged wire falls back into place and suddenly everything runs fine.
2.1td exec estate.
User avatar
steve_earwig
Moderator
Posts: 19812
Joined: Thu Oct 04, 2007 6:09 pm
Location: Jastrebarsko, Croatia http://www.jastrebarsko.hr/lokacija/

Re: 406 D8 2.1 TD - Fuel Issues....

Post by steve_earwig »

Needle lift sensor - it's on the injector nearest the cam belt, mine ran like a million mile taxi when it messed up.
Unskilled meddling sin©e 2007

The submitted form was invalid. Try submitting again.
750frog
1.6 8v
Posts: 16
Joined: Sun Apr 10, 2011 11:25 am

Re: 406 D8 2.1 TD - Fuel Issues....

Post by 750frog »

Sweet, After looking through the forum for about 4 hours i came to a similar conclusion. Thanks so much people. I have to fix the car or I will give it back to the old owner and get my money back... but the car is in such good condition that I really want to keep it.

Cheers, :cheesy:
750frog
1.6 8v
Posts: 16
Joined: Sun Apr 10, 2011 11:25 am

Re: 406 D8 2.1 TD - Fuel Issues....

Post by 750frog »

ok,
so i have replaced what i thought was a faulty plug, can i get a new sensor to put in, or do i need to get a whole new injector?

Thanks, Tim.
User avatar
steve_earwig
Moderator
Posts: 19812
Joined: Thu Oct 04, 2007 6:09 pm
Location: Jastrebarsko, Croatia http://www.jastrebarsko.hr/lokacija/

Re: 406 D8 2.1 TD - Fuel Issues....

Post by steve_earwig »

I *think* the injector with the lift sensor is all one thing. Might be worth phoning someone like United Diesel to check.
Unskilled meddling sin©e 2007

The submitted form was invalid. Try submitting again.
750frog
1.6 8v
Posts: 16
Joined: Sun Apr 10, 2011 11:25 am

Re: 406 D8 2.1 TD - Fuel Issues....

Post by 750frog »

OK,

So i took it to an efi place that fault checked the computer. came up with the fuel needle sensor and the pump timing sensor. Cleared the faults, went for a drive till it failed again. Checked the faults and the pump advance sensor was the culprit.
A replacement pump in Australia is $3000!!! (bout 1800 quid).

Apparently Diesel Bob does a bosch conversion on this motor. Anyone know of a kit?

I have been reading that the 1.9 bosch pump works on this motor as well. How involved is the swap? Does the lucas ECU plug straight in?

Thanks,
Post Reply