clutch noise...with engine off!

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flyin2wheeler
1.8 16v
Posts: 56
Joined: Mon Aug 27, 2012 1:56 am

clutch noise...with engine off!

Post by flyin2wheeler »

406,2004,90 hdi
jump into the car in the morning before its started and depress the clutch pedal.
Clutch is very heavy and a rasping noise at the very bottom off the pedal stroke coming from the engine bay
start the engine...normal clutch,no issues
clutch aint slipping and car has 100k miles.
any ideas?
grasmere59
3.0 24v
Posts: 1457
Joined: Wed Jul 28, 2010 10:23 pm

Re: clutch noise...with engine off!

Post by grasmere59 »

Possible clutch release bearing dry on first motion shaft sleeve? :?
2011 "11" Mondeo TXS est 200ps in Grey
2003 "53" 110 hdi Executive Estate in Diablo Red
2001 "51" BMW 530i sport in Black
2012 "62" Yamaha XT1200
1974 "M" Honda CB500/4
1994 "M" Kawasaki Zephyr 1100
1998 "S" Honda XRV 750
PeterN
3.0 24v
Posts: 1673
Joined: Sun Mar 04, 2012 6:04 pm
Location: Charmouth, Dorset

Re: clutch noise...with engine off!

Post by PeterN »

Yep, I would go along with that.

Peter
flyin2wheeler
1.8 16v
Posts: 56
Joined: Mon Aug 27, 2012 1:56 am

Re: clutch noise...with engine off!

Post by flyin2wheeler »

At the bottom of the stroke of the pedal,maybe 3/4 way in,pedal feels a bit rough and its more like a clonk as opposed to a rasp sound on closer investigation.
Definetey feels heavy when the engine is off but once started,feels pretty normal
Any hand fix?When you say release bearing I assume you mean thrust bearing?
grasmere59
3.0 24v
Posts: 1457
Joined: Wed Jul 28, 2010 10:23 pm

Re: clutch noise...with engine off!

Post by grasmere59 »

Yes the thrust bearing,the chap that had my car before me had virtually the same symptoms and in the end the clutch jammed in the disengaged position and when the garage had the gearbox out the thrust bearing had jammed on the dry/corroded slider tube.Theres no quick fix I can think of. :(
2011 "11" Mondeo TXS est 200ps in Grey
2003 "53" 110 hdi Executive Estate in Diablo Red
2001 "51" BMW 530i sport in Black
2012 "62" Yamaha XT1200
1974 "M" Honda CB500/4
1994 "M" Kawasaki Zephyr 1100
1998 "S" Honda XRV 750
flyin2wheeler
1.8 16v
Posts: 56
Joined: Mon Aug 27, 2012 1:56 am

Re: clutch noise...with engine off!

Post by flyin2wheeler »

any chance of creeping inside the bell housing some way and giving the shaft a light spray of wd40 to free things up?
Really don't need the headache of taking a gearbox out in the middle of the estate
PeterN
3.0 24v
Posts: 1673
Joined: Sun Mar 04, 2012 6:04 pm
Location: Charmouth, Dorset

Re: clutch noise...with engine off!

Post by PeterN »

I was going to suggest that, would have been my first course of action but don't know if you can get in there.

Peter
flyin2wheeler
1.8 16v
Posts: 56
Joined: Mon Aug 27, 2012 1:56 am

Re: clutch noise...with engine off!

Post by flyin2wheeler »

quick fix on this one,dont know if its a lasting repair
Fresh new tin of wd40 and use the straw with the wd40,give it a quick blast toward the centre off the gearbox through the opening where the lever for the thrust bearing is.Nice light clutch now after a bit of mild town driving
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