pug 406 starting and running problem (help)
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- Gary406
- The moderator with a 1.9TD!
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Re: pug 406 starting and running problem (help)
if you seen air bubbles in the fuel line that could be your problem,
before you fire the car up prime the system with the prime pump,
its a little black rugby ball shape pump on the suspension arm (drivers side) pump it till it goes firm
then try fire see if it starts better
before you fire the car up prime the system with the prime pump,
its a little black rugby ball shape pump on the suspension arm (drivers side) pump it till it goes firm
then try fire see if it starts better
2004 (04) Volkswagen Bora 1.9 TDi (100)
- Gary406
- The moderator with a 1.9TD!
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Re: pug 406 starting and running problem (help)
have you checked the anti freeze ? if yes and you have sum in it shouldnt be the timing because what ste 1st thought was freezing of the water pump would have made the timing belt jump,
but if you have checked the anti freeze and its ok its looking like them air bubbles could be the cause
but if you have checked the anti freeze and its ok its looking like them air bubbles could be the cause
2004 (04) Volkswagen Bora 1.9 TDi (100)
Re: pug 406 starting and running problem (help)
I agree with Garry, air in the system will course you problems,
where are to bubbles, in the fuel in line (to the pump) or return line (from the pump),
if it's the in line the first thing to do is change the fuel filter, if it's still happening you need to look at the filter houseing and tank strainer,
if it's in the return line and there's none in the in line then the pump staft seal has gone, this is quite a big job to do but the seal is only a few quid.
where are to bubbles, in the fuel in line (to the pump) or return line (from the pump),
if it's the in line the first thing to do is change the fuel filter, if it's still happening you need to look at the filter houseing and tank strainer,
if it's in the return line and there's none in the in line then the pump staft seal has gone, this is quite a big job to do but the seal is only a few quid.
406 2.1TD GLX estate
Xantia 1.9TD VSX estate
brew my own biodiesel
http://www.shorewasteoil.xtreemhost.com/
Xantia 1.9TD VSX estate
brew my own biodiesel
http://www.shorewasteoil.xtreemhost.com/
Re: pug 406 starting and running problem (help)
The fuel filter was changed about 5 weeks ago and the air bubbles are in the clear pipe that comes from the fuel filter?
Cheers rich
Cheers rich
Re: pug 406 starting and running problem (help)
Are there any bubbles going into the filter ?
if there is then it could be the primer bulb is perished and sucking in air, or any of the joints in the pipework between tank and filter.
if there isn't then it's most likely to be the base gasket on the filter housing, but could also be the filter seal it's self (try wipping a small amount of grease over the seal and put the top back on) or the fuel temp thurmostat (L/H/S of the housing, small round bit, normally wight, held in with one of those push fit metal fasteners).
Also check the filter water drain is done up nice and tight as this will have the same effect.
Air leaks are a bugger to find as they wont leak diesel out as you would think they would.
if there is then it could be the primer bulb is perished and sucking in air, or any of the joints in the pipework between tank and filter.
if there isn't then it's most likely to be the base gasket on the filter housing, but could also be the filter seal it's self (try wipping a small amount of grease over the seal and put the top back on) or the fuel temp thurmostat (L/H/S of the housing, small round bit, normally wight, held in with one of those push fit metal fasteners).
Also check the filter water drain is done up nice and tight as this will have the same effect.
Air leaks are a bugger to find as they wont leak diesel out as you would think they would.
406 2.1TD GLX estate
Xantia 1.9TD VSX estate
brew my own biodiesel
http://www.shorewasteoil.xtreemhost.com/
Xantia 1.9TD VSX estate
brew my own biodiesel
http://www.shorewasteoil.xtreemhost.com/
Re: pug 406 starting and running problem (help)
hi all
air bubbles problem now fixed, replaced the fuel filter houseing and that fixed it.......however.....now the car has thawed out i have found that the waterpump has now gone, when i squeeze the big water pipe at the front of the car water pissed out where the waterpump is
can someone please explain how to change this?
bloody car hahaha
air bubbles problem now fixed, replaced the fuel filter houseing and that fixed it.......however.....now the car has thawed out i have found that the waterpump has now gone, when i squeeze the big water pipe at the front of the car water pissed out where the waterpump is

bloody car hahaha
- highlander
- PowerFlow Shill
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Re: pug 406 starting and running problem (help)
If your water pump has died, then this is a perfect time to replace the cambelt and tensioners at the same time. It is an expensive repair - the lowest I was quoted was about £350 including parts, labour and VAT - but it then shouldn't need done for another 8 years or 80,000 miles, so it's excellent piece of mind.
Unless your cambelt was changed recently, it makes no sense not to get it done now that your water pump has snuffed it.
Having the cambelt changed is also a good thing to show people in your service history when you do come to sell the car on.
Unless your cambelt was changed recently, it makes no sense not to get it done now that your water pump has snuffed it.
Having the cambelt changed is also a good thing to show people in your service history when you do come to sell the car on.
2002 (D9) Peugeot 406 Coupe SE, 2.2 litre Petrol. Scarlet Red/Rouge Ecarlate/Rosso Scarlatto. Black Leather interior. SOLD 
2008 (E60 LCI) BMW 525i M-Sport, 3.0 litre Petrol. Carbonschwarz Metallic. Black Dakota Leather and Myrtlewood interior.

2008 (E60 LCI) BMW 525i M-Sport, 3.0 litre Petrol. Carbonschwarz Metallic. Black Dakota Leather and Myrtlewood interior.
Re: pug 406 starting and running problem (help)
mmmmmm,diesel not starting in cold weather always makes me think glow plugs, the bubbles in your fuel line could well be causing an uneven idle, I'm having the same problem with my 2.1td and there are tiny bubbles in the pipe. Lack of power could well be a timing thing!
406 estate, 2.1TD, I fixed her, then part exchanged her for a Mercedes E300TD Avantgarde Estate.
Hmmmm, straight 6 goodness!
Hmmmm, straight 6 goodness!
- steve_earwig
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Re: pug 406 starting and running problem (help)
I wonder if a frozen water pump would break the seal 

Unskilled meddling sin©e 2007
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Re: pug 406 starting and running problem (help)
£350 is an absolutely hideous price for a relatively straight forward job.highlander wrote:If your water pump has died, then this is a perfect time to replace the cambelt and tensioners at the same time. It is an expensive repair - the lowest I was quoted was about £350 including parts, labour and VAT - but it then shouldn't need done for another 8 years or 80,000 miles, so it's excellent piece of mind.
Unless your cambelt was changed recently, it makes no sense not to get it done now that your water pump has snuffed it.
Having the cambelt changed is also a good thing to show people in your service history when you do come to sell the car on.
2.1td exec estate.
- steve_earwig
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Re: pug 406 starting and running problem (help)
That probably includes the powerflow exhaust... 

Unskilled meddling sin©e 2007
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- highlander
- PowerFlow Shill
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Re: pug 406 starting and running problem (help)
Nope, no Powerflow
It's a horrendous price for a simple job that I don't have the tools, technical know-how, self-confidence, or garage space to tackle myself.
Well, going more into the pricing, the £350 is for the belt & tensioners, the water pump, 4.5 hours of garage labour, and VAT. The labour is (as always) the killer, and I guess that in January, I'll be paying 20% VAT instead of 17.5% VAT
The most expensive quote I got back was more than £120 more than that...

It's a horrendous price for a simple job that I don't have the tools, technical know-how, self-confidence, or garage space to tackle myself.
Well, going more into the pricing, the £350 is for the belt & tensioners, the water pump, 4.5 hours of garage labour, and VAT. The labour is (as always) the killer, and I guess that in January, I'll be paying 20% VAT instead of 17.5% VAT

The most expensive quote I got back was more than £120 more than that...
2002 (D9) Peugeot 406 Coupe SE, 2.2 litre Petrol. Scarlet Red/Rouge Ecarlate/Rosso Scarlatto. Black Leather interior. SOLD 
2008 (E60 LCI) BMW 525i M-Sport, 3.0 litre Petrol. Carbonschwarz Metallic. Black Dakota Leather and Myrtlewood interior.

2008 (E60 LCI) BMW 525i M-Sport, 3.0 litre Petrol. Carbonschwarz Metallic. Black Dakota Leather and Myrtlewood interior.
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- 3.0 24v
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Re: pug 406 starting and running problem (help)
I need to go back on my tools really if that is how pricing has gone!
Need to see if the wife is going to be more "generous" when i swap her fuel pump and "do her belts" (fnar fnar)

Need to see if the wife is going to be more "generous" when i swap her fuel pump and "do her belts" (fnar fnar)


2.1td exec estate.
- steve_earwig
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Re: pug 406 starting and running problem (help)
Labour's about 25 quid an hour here (for those that have to pay it
), shame the parts are so much more expensive
This is a 1.9 right? A new timing belt etc. with labour on top probably makes it beyond economical repair so it has to be diy I reckon. You have to take the belt off to get to the water pump anyway and I don't think you'd be wise to put back the old belt.
Did you check the timing yet? That's your decider, there's no point in changing belt etc. if the original fault's still there.


This is a 1.9 right? A new timing belt etc. with labour on top probably makes it beyond economical repair so it has to be diy I reckon. You have to take the belt off to get to the water pump anyway and I don't think you'd be wise to put back the old belt.
Did you check the timing yet? That's your decider, there's no point in changing belt etc. if the original fault's still there.
Unskilled meddling sin©e 2007
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- Gary406
- The moderator with a 1.9TD!
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Re: pug 406 starting and running problem (help)
£350 sounds ok to me for new cambelt kit and water pump fittedStevieboyTD wrote:£350 is an absolutely hideous price for a relatively straight forward job.highlander wrote:If your water pump has died, then this is a perfect time to replace the cambelt and tensioners at the same time. It is an expensive repair - the lowest I was quoted was about £350 including parts, labour and VAT - but it then shouldn't need done for another 8 years or 80,000 miles, so it's excellent piece of mind.
Unless your cambelt was changed recently, it makes no sense not to get it done now that your water pump has snuffed it.
Having the cambelt changed is also a good thing to show people in your service history when you do come to sell the car on.
2004 (04) Volkswagen Bora 1.9 TDi (100)