Anyone replaced their crankshaft pulley? Easy job?
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Anyone replaced their crankshaft pulley? Easy job?
I have a rattle coming from this area but recently just renewed the auto tensioner & belt,so its not that. Mechanic said its my crankshaft pulley maybe!!?
Is this a straight forward job? To replace the pulley. Dont wanna messs up anything to do wi timing so thought id ask here 1st. Any hints?
Is this a straight forward job? To replace the pulley. Dont wanna messs up anything to do wi timing so thought id ask here 1st. Any hints?
Re: Anyone replaced their crankshaft pulley? Easy job?
is it a hdi and it could be the air con pump
1998 peugeot 406 2.1 td executive saloon silver,d9 mods 18" dare v2 alloys In Phase XTC 6.5″ 240W Component Speakers up front and Vibe Slick 6x9 Three Way Speakers - Slick 693 in the rear runing off a Alpine MRV-F307 V12 Series amp and a vibe cbr 12 twin evo sub in the boot. 1998 peugeot 406 2.1 td lx saloon red
- Gary406
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Re: Anyone replaced their crankshaft pulley? Easy job?
you wont mess up the timing just changing the pulley. i watched john take off my bottom pulley off on my 1.9 to change timing belt. the main worry will be undoing the bolt ...
2004 (04) Volkswagen Bora 1.9 TDi (100)
Re: Anyone replaced their crankshaft pulley? Easy job?
Gary-where does the timing belt attach to mate? Does it notgo to c/s pulleyas well? Seems sometimes the rattle is louder when i switch rear demister on as it draws more current. Cant wait to take look at it
Re: Anyone replaced their crankshaft pulley? Easy job?
no theres another little pully behind for the timing belt
1998 peugeot 406 2.1 td executive saloon silver,d9 mods 18" dare v2 alloys In Phase XTC 6.5″ 240W Component Speakers up front and Vibe Slick 6x9 Three Way Speakers - Slick 693 in the rear runing off a Alpine MRV-F307 V12 Series amp and a vibe cbr 12 twin evo sub in the boot. 1998 peugeot 406 2.1 td lx saloon red
- Gary406
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Re: Anyone replaced their crankshaft pulley? Easy job?
yep as mike says there is a little cog behind it . the aux belt pully can be removed without taking that one off so then timin belt will stay in postition ..
there is also a good way of removing the bolt.. you need confidence to do this. put the ratchet onto the bottom pully bolt and trap it left under the subframe. then turn the engine over once with the key. make sure you dont let it start.
its gotta be a quick one turn over. and the bolt undo's perfect...
ive seen it done. and it does it perfect in a second. or you could be there for hours trying to undo it if it wont untighten ..
there is also a good way of removing the bolt.. you need confidence to do this. put the ratchet onto the bottom pully bolt and trap it left under the subframe. then turn the engine over once with the key. make sure you dont let it start.
its gotta be a quick one turn over. and the bolt undo's perfect...
ive seen it done. and it does it perfect in a second. or you could be there for hours trying to undo it if it wont untighten ..
2004 (04) Volkswagen Bora 1.9 TDi (100)
Re: Anyone replaced their crankshaft pulley? Easy job?
if you do it this way make sure the socket is on the bolt proper
1998 peugeot 406 2.1 td executive saloon silver,d9 mods 18" dare v2 alloys In Phase XTC 6.5″ 240W Component Speakers up front and Vibe Slick 6x9 Three Way Speakers - Slick 693 in the rear runing off a Alpine MRV-F307 V12 Series amp and a vibe cbr 12 twin evo sub in the boot. 1998 peugeot 406 2.1 td lx saloon red
- Gary406
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Re: Anyone replaced their crankshaft pulley? Easy job?
best thing really is try to undo it manually. with your hands and elbow grease. if you cant get it off try turning engine way but as mike says make sure socket on properly .
2004 (04) Volkswagen Bora 1.9 TDi (100)
Re: Anyone replaced their crankshaft pulley? Easy job?
realy or u need is a power bar some can be loose
1998 peugeot 406 2.1 td executive saloon silver,d9 mods 18" dare v2 alloys In Phase XTC 6.5″ 240W Component Speakers up front and Vibe Slick 6x9 Three Way Speakers - Slick 693 in the rear runing off a Alpine MRV-F307 V12 Series amp and a vibe cbr 12 twin evo sub in the boot. 1998 peugeot 406 2.1 td lx saloon red
Re: Anyone replaced their crankshaft pulley? Easy job?
Cheers guys for tips. I dont think id try the engine-start method unless i was gettin the serious hump trying.
My luck is so bad something'd go wrong!
Can pulleys be bought from motor-factors, or u think its an ebay/dealers job.
Saw them on ebay for £39. Prob near £80 from Peugeot
My luck is so bad something'd go wrong!
Can pulleys be bought from motor-factors, or u think its an ebay/dealers job.
Saw them on ebay for £39. Prob near £80 from Peugeot
- Gary406
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Re: Anyone replaced their crankshaft pulley? Easy job?
you can get them from motor factors mate.
i would defo source a good pulley from a factors. not ebay. you dont know what country they have come from on ebay. propably a far eastern country made cheap

i would defo source a good pulley from a factors. not ebay. you dont know what country they have come from on ebay. propably a far eastern country made cheap

2004 (04) Volkswagen Bora 1.9 TDi (100)
- OdinEidolon
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Re: Anyone replaced their crankshaft pulley? Easy job?
And they probably aren't damped, which is a bad thing. I got an Akron Malo for 90€, it's well made.Gary406 wrote:you can get them from motor factors mate.![]()
i would defo source a good pulley from a factors. not ebay. you dont know what country they have come from on ebay. propably a far eastern country made cheap
2001 2.2HDi saloon Executive (not the English exec, worse!) in Obsidian Black. Semi-Mux D9, build code 8761


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Re: Anyone replaced their crankshaft pulley? Easy job?
Cheers gary & odin
Just replaced starter£65,and starts instantly in the cold so a lot happier just now anyway
Just replaced starter£65,and starts instantly in the cold so a lot happier just now anyway
- Gary406
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Re: Anyone replaced their crankshaft pulley? Easy job?
ok mate. just be carefull with the bottom pulley. if you think its on its way out get it chaged as soon as possible. you dont want that breaking up and letting the auxbelt fly off. it could be a possible engine knacked job if the auxbelt gets jammed in the timin belt
2004 (04) Volkswagen Bora 1.9 TDi (100)
- Welly
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Re: Anyone replaced their crankshaft pulley? Easy job?
I wouldn't try this job if I wasn't confident about it, undoing that nut is a pig by all accounts - you'd either need a 12' long scaffold pole with your socket welded to it (joke) or 'shock it' undone in a Jasper-style "you've got one shot at it" kinda thing.
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