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2.2 hdi gearbox oil
Posted: Sat Oct 31, 2015 2:57 am
by tonko007
Hi all im fitting a new drive shaft on my 2002 406 2.2 hdi next weekend has anyone got any pictures of where I refill the gear box and empty the gearbox oil . Im not too bad with a set of spanners but unsure how to do this many thanks in advance Paul.Also ddoes anyone know of anyone I n Staffordshire/Cheshire who can do remaps as want the dpf gone thanks again Paul

Re: 2.2 hdi gearbox oil
Posted: Sat Oct 31, 2015 3:13 am
by tonko007
Also what tools will I need many thanks again also is it 1.8 or 2.0 litres of new oil
Re: 2.2 hdi gearbox oil
Posted: Sat Oct 31, 2015 4:14 am
by lozz
Hello..
If I rember correctly..to refil the box you remove airbox.and there's a breather with with a plastic cap..on top of gearbox
Fill it there...or remove reverse light switch and fill it there..
Make sure box is empty tho ..or you can or couid end up overfilling it..
If you fill it from the breather or reverse switch..
As for the thing your planning on deleting/bining..ask doggy.
Re: 2.2 hdi gearbox oil
Posted: Sat Oct 31, 2015 6:43 am
by steve_earwig
tonko007 wrote:Also what tools will I need many thanks again also is it 1.8 or 2.0 litres of new oil
Earlier 'boxes had a filler/level plug, I suspect this is yours but it's probably easier just to remove the air filter box and reversing light switch and dump the oil in the hole.
ISTR it's 1.8 litres for a refill, 1.9 for a rebuild. This is for a ML5T (reverse opposite 5th) but I'm thoroughly confused for the C after reading Ben's Service Box download "fluids", anyone care to comment?
Re: 2.2 hdi gearbox oil
Posted: Sat Oct 31, 2015 8:48 am
by Doggy
If memory serves, it's 1.8l for an ML5C & 2.0 for an ML6C. Yours will be a 5C, (reverse lift up / beside 1st).
Re: 2.2 hdi gearbox oil
Posted: Sat Oct 31, 2015 10:33 pm
by tonko007
Hi cheers for the replies and reverse is opposite to 5th and you don't have to lift it up or anything like that
Re: 2.2 hdi gearbox oil
Posted: Mon Nov 02, 2015 6:47 pm
by steve_earwig
So it's an ML5T and it has the filler/level plug (which I still wouldn't bother with...) It's 1.8 litres of finest 75w80 anyway (and don't let anyone tell you different!)
Re: 2.2 hdi gearbox oil
Posted: Wed Nov 04, 2015 6:56 pm
by tonko007
Thanks for that have got some box oil ordered some total stuff so thanks again all