Hi all,
spying a transmission oil leak, I discovered that there was a bolt missing from the front lower area of the box.
I've temporarily cut down a bolt and fitted it with a washer to a short enough length to act as a "plug".
I cut it down so that I can be sure that isn't going to interfere with the mechanism, but obviously need to fit an appropriate length bolt.
However I can't access the diagrams on service box and no amount of google, youtube or forum searches etc have helped.
If anyone could tell me the dimensions/spec of this bolt, especially the length - I would be most grateful.
thank you all.
BE4 gearbox - missing bolt - M8x1.25?
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BE4 gearbox - missing bolt - M8x1.25?
Now if I can just fit the mods from "Taxi" http://tinyurl.com/3yug4g3
I can provide PP2000/Lexia 3 code reading/clearing in the East Cornwall/West Devon area.
I can provide PP2000/Lexia 3 code reading/clearing in the East Cornwall/West Devon area.
- steve_earwig
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- Joined: Thu Oct 04, 2007 6:09 pm
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Re: BE4 gearbox - missing bolt - M8x1.25?
I've been squinting at the diagrams but the only screw I can see in that general area is the one that seems to be holding the reverse shaft
I can't tell if it's inside the box or outside and we have to ignore the fact that the RPO is well out of range for a 406...(the earlier diagrams show no screw anywhere)

I'm highly dubious but I really can't see owt else.

I'm highly dubious but I really can't see owt else.
Unskilled meddling sin©e 2007
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Re: BE4 gearbox - missing bolt - M8x1.25?
Ah - fantastic specs - thank you.steve_earwig wrote:I've been squinting at the diagrams but the only screw I can see in that general area is the one that seems to be holding the reverse shaftI can't tell if it's inside the box or outside and we have to ignore the fact that the RPO is well out of range for a 406...(the earlier diagrams show no screw anywhere)
I'm highly dubious but I really can't see owt else.
The angle of component 70 - 693304 looks about right, and the description "Capscrew" along with the dimensions - 8x125-50 seem about right too.
So I'm guessing that this should be a 50mm long bolt. I'll have a look at lunchtime and check the length of the one that I made up on Monday - If only I had thought to measure it at the time!
Thank you for your help - I appreciate that this may be guesswork - but as I say, it looks "about" right.
Thankfully, the car itself got through it's MOT, although I have a lovely list of tasks to attend to over the coming months.
Now if I can just fit the mods from "Taxi" http://tinyurl.com/3yug4g3
I can provide PP2000/Lexia 3 code reading/clearing in the East Cornwall/West Devon area.
I can provide PP2000/Lexia 3 code reading/clearing in the East Cornwall/West Devon area.
Re: BE4 gearbox - missing bolt - M8x1.25?
Well I happily cut a thread onto a 10mm M8 bolt, cut it to 50mm long and rounded the end off, slipped a washer on with a drop of thread lock and installed it.
The gearbox seems pretty happy in all gears.
Thank you for your help steve_earwig.
The gearbox seems pretty happy in all gears.
Thank you for your help steve_earwig.
Now if I can just fit the mods from "Taxi" http://tinyurl.com/3yug4g3
I can provide PP2000/Lexia 3 code reading/clearing in the East Cornwall/West Devon area.
I can provide PP2000/Lexia 3 code reading/clearing in the East Cornwall/West Devon area.
- steve_earwig
- Moderator
- Posts: 19813
- Joined: Thu Oct 04, 2007 6:09 pm
- Location: Jastrebarsko, Croatia http://www.jastrebarsko.hr/lokacija/
Re: BE4 gearbox - missing bolt - M8x1.25?
Ah splendid
You are most welcome
I was worrying that maybe the shaft had slipped along a bit and you'd never get it in there.
While I was oot and a boot today it occurred to me to look in the repair manual:

That's the first time I ever found anything useful in there...
I had to look that up, daNm are dekanewtons (why are they using such a mad unit?), 14.75ft-lbf +/- 3.69


While I was oot and a boot today it occurred to me to look in the repair manual:
That's the first time I ever found anything useful in there...
I had to look that up, daNm are dekanewtons (why are they using such a mad unit?), 14.75ft-lbf +/- 3.69
Unskilled meddling sin©e 2007
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Re: BE4 gearbox - missing bolt - M8x1.25?
Ah - I suppose the fact that it went in without issue (no threading issues at all) suggests that it did go in correctly.steve_earwig wrote:Ah splendidYou are most welcome
I was worrying that maybe the shaft had slipped along a bit and you'd never get it in there.
While I was oot and a boot today it occurred to me to look in the repair manual:
That's the first time I ever found anything useful in there...
I had to look that up, daNm are dekanewtons (why are they using such a mad unit?), 14.75ft-lbf +/- 3.69
I looked up decanewtons too https://en.wikipedia.org/wiki/Deca- - i guess i's logical enough - deka/deca = 10x - not a decimal unit that I'm familiar with. I have playfully considered using "deci-metres" for a laugh in the past.
Thank you for the confirmation diagram from the repair manual - I really appreciate it.
Now if I can just fit the mods from "Taxi" http://tinyurl.com/3yug4g3
I can provide PP2000/Lexia 3 code reading/clearing in the East Cornwall/West Devon area.
I can provide PP2000/Lexia 3 code reading/clearing in the East Cornwall/West Devon area.