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aux belt
Posted: Wed Mar 05, 2008 6:50 pm
by dapper67
hi all can someone tell me the easiest way to remove aux drive belt and how to check if i have or dont have updated crankshaft pulley thanks

Re: aux belt
Posted: Wed Mar 05, 2008 7:09 pm
by mjb
You need to specify what engine you have.
Re: aux belt
Posted: Wed Mar 05, 2008 7:20 pm
by dapper67
sorry its a 2ltr hdi 90 02 plate
Re: aux belt
Posted: Wed Mar 05, 2008 10:14 pm
by djp30djp
There is a spring loaded tensioner between the crank pulley & the power steering pump, with a spanner on the hex of the tensioner turn it anti-clockwise against th spring until a 4mm pin can be inserted through the tensioner arm into the body.
This then keeps the belt slack so it can be removed/replaced. This is possible without removing the wheel & wheel arch liner, but it's a struggle, especialy with AIR CON. The bottom pulley is difficult to "check" but basically you are looking for any movement between inner & outer part or any sign of "metal filings", a knocking or "tappet" type noise is also common in failing pulleys. Th pulley on one of my cars has just failed today for the second time & 170000 miles, the symptoms sounded like the alternator bearings had gone.
Plenty of new pulleys on e-bay & I have just ordered 2 so I have a spare(with 7 of these engines I'll need it sooner or later). I am not aware of an "upgraded" pulley but if anyone knows of them please let me know.
Re: aux belt
Posted: Thu Mar 06, 2008 8:45 am
by mbell666
Also you can improve access to the tensioner by removing the ECU box on top of the inner wing. makes putting the pin in a lot easier.
Re: aux belt
Posted: Thu Mar 06, 2008 11:49 am
by Welly
On the bottom pulley issue - I understood the 'old' ones have 2 slots/keyways and the new uprated ones have 3 slots to accomodate the damping motion/torque. I shelled out £120.00 from the stealers because I was advised not to buy the ebay £50.00 jobs

Re: aux belt
Posted: Thu Mar 06, 2008 11:53 am
by puggy
New style bottom pulley

Re: aux belt
Posted: Thu Mar 06, 2008 1:18 pm
by djp30djp
Yes that looks exactly like the one that's just gone on mine - for the second time.
Please explain the difference between that & this one
http://cgi.ebay.co.uk/PEUGEOT-HDI-BOTTO ... dZViewItem
Re: aux belt
Posted: Thu Mar 06, 2008 1:47 pm
by Welly
Here's my old failed 'two slot' one:
I was told to avoid the cheap ones as they are pattern/remanufactured/exchange parts and won't last - however I can't explain the genuineness (new word) now of the ebay ones these days

maybe I was ripped at the dealer? maybe you can get a pucker one for £50.00? I don't know.
Re: aux belt
Posted: Thu Mar 06, 2008 2:32 pm
by steve_earwig
puggy wrote:New style bottom pulley
I love the way it comes "pre-stressed"
Looks pretty close to me, apart from the rust.
Re: aux belt
Posted: Fri Mar 07, 2008 1:53 pm
by dapper67
puggy wrote:New style bottom pulley
hi just checked my pulley it has no grooves at all ???

Re: aux belt
Posted: Fri Mar 07, 2008 2:10 pm
by puggy
I would just like to say that the pulley in the picture was the one that was replaced
when the cambelt was changed both of which did not need replacing as both had done
less than 1000 miles my fault for not reading/trusting what the supplied service
sheets said. So i spent £300 for no reason
I now await with anticipation remarks you may have

Re: aux belt
Posted: Fri Mar 07, 2008 2:26 pm
by Welly
puggy wrote:I would just like to say that the pulley in the picture was the one that was replaced
when the cambelt was changed both of which did not need replacing as both had done
less than 1000 miles my fault for not reading/trusting what the supplied service
sheets said. So i spent £300 for no reason
I now await with anticipation remarks you may have

Eau contraire, mon freir. You did what any self respecting car enthusiast would do...........
Waste sh*t loads of money on pointless/useless work.
I thank yaw

Re: aux belt
Posted: Fri Mar 07, 2008 3:08 pm
by puggy