Removing front door
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- 2.0 Turbo
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Removing front door
Hi all is it hard to remove the front door from a D9 as it looks a pain and am hoping i dont have to remove the wing can i just do it with a spanner, and last but not least what size is the bolt that holds on the door.
Re: Removing front door
if its the same as a d8 its a simple job.4 bolts on the hinges 13mil, one door check arm [2 torx bolts],remove door wires and job done.
it might be a idea to use a jack to support the door if you doing it yourself.
no need to remove wing
it might be a idea to use a jack to support the door if you doing it yourself.
no need to remove wing
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Re: Removing front door
Oh cool one last question are the hinges also bolted to the doo and is it easier to remove hing from the door or the hinge from the chassis itself.
Re: Removing front door
its easier to remove the door bolts i found and leave the hinges in place.
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Re: Removing front door
set the door down on a blanket so the paint isnt scraped.
Re: Removing front door
I have been told that removing the hinge pin is best because its easier to get the door back on ,rather than unbolting the hinge from the door or chassis because of lining things up for proper opening /closing especially when doing it on your own .406executiveHDI wrote:set the door down on a blanket so the paint isnt scraped.
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1998 2.1 TD LX Estate Red 196,000 TURBO DIESEL XUD11BTE "Alice " 200 k just hit yesterday 17/2/2012 not bio yet , smooth box , lovely runner
1997 1.9 TD GLX Estate Black XUD9TE " Norma " now sold
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Re: Removing front door
i could agree, put the window down so its easy lifted. I have taken the doors off my suzuki so many times that it can be done in less than 2 minuites, i plan to install gate hinges in it so it can be removed simply by lifting it up, because driving with no doors is something everyone needs to have a go at.
- sirwiggum
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Re: Removing front door
I am thinking of purchasing a rear door nearside off ebay.
It seems to come with glass.
My plan is:
- Take old door off. Undo bolts and electricals. Not sure if new one comes with hinges.
- Use jack to help stop old door falling
- Take door card, lock mechanism, leccy window mechanism out of old into new
- Fit new door, jack in same position, do bolts and electricals. Adjust bolts so it closes.
- Check it locks / unlocks, check windows.
Any other tips?
It seems to come with glass.
My plan is:
- Take old door off. Undo bolts and electricals. Not sure if new one comes with hinges.
- Use jack to help stop old door falling
- Take door card, lock mechanism, leccy window mechanism out of old into new
- Fit new door, jack in same position, do bolts and electricals. Adjust bolts so it closes.
- Check it locks / unlocks, check windows.
Any other tips?
- steve_earwig
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Re: Removing front door
Hold your cup of tea in your fifth hand 

Unskilled meddling sin©e 2007
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- sirwiggum
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Re: Removing front door
Acksteve_earwig wrote:Hold your cup of tea in your fifth hand
Bit worried now.
But have ordered the door off fleabay.
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Re: Removing front door
I'm just imagining you balancing the door on a jack and trying to hold it stable with your foot while you're trying to fit the hinges - CLANG! Next!. You really need a hand or two with that.
Unskilled meddling sin©e 2007
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- sirwiggum
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Re: Removing front door
Hoping to rope my prettier half in or head up me dads for that part.steve_earwig wrote:I'm just imagining you balancing the door on a jack and trying to hold it stable with your foot while you're trying to fit the hinges - CLANG! Next!. You really need a hand or two with that.
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Re: Removing front door
It is possible to do on your own, the rears are easier because the doorloom just unplugs, On the fronts you have to unthread everything from the door, right PITAsirwiggum wrote:Hoping to rope my prettier half in or head up me dads for that part.steve_earwig wrote:I'm just imagining you balancing the door on a jack and trying to hold it stable with your foot while you're trying to fit the hinges - CLANG! Next!. You really need a hand or two with that.

Forget about using a jack though, use your toolbox or similar and build it up to the same height as the base of the door.
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1996 406 Executive 2.0 Turbo XU10J2TE No longer hangin' on in there

1997 Honda CB500V
2003 Volvo V40 1.8 GDi SE killed by a nutter in a beemer 5 series
2008 Mondeo 2.0 TDCi Titanium X
"Always look on the bright side of life, dedo, dedo dedodedo"