Hi
How do I remove the headliner in a D9 saloon? Ive taken off all grab handles, sun visors, courtesy lights and all the a, b and c pillar trims. It seems as though its stuck to the roof with some sort of glue. I dont want to pull it too hard as the headliner seems very fragile. Is there an easier way to get it off like use a hair dryer to heat and melt the glue??
Cheers
JD
Headliner D9 saloon
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Headliner D9 saloon
"I'd rather lose by a mile because I built my own car then win by an inch because someone else built it for me. Your car...is your story. So don't let someone else write the book." - Moog
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steve_earwig
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Re: Headliner D9 saloon
I have the repair manual, hold on.... Hmm, not a lot of use apart from the obvious stuff. You may as well have the whole thing
Don't ask me where A is1. Removing
Figure : c4dk000d
Remove :
The sun visors (/) (1)
The sun visor retaining hooks (2)
The courtesy lamp (/) (3)
The roof console (/) (4)
The grab handles or blanks (5)
Figure : c4dk000c
Remove :
The sunroof seal (6)
The screen pillar trim pads (/) (7)
The interior mirror (/) (8)
Unclip the electrical connection (/).
Figure : c4dk001d
Remove :
The central pillar trims (9)
The coat hooks (10)
The courtesy light (11)
The courtesy light base (12)
Figure : c4dk002d
Detach the top of the quarter panel trim .
Slide back the seats and tilt them as far back as possible.
N.B. : The headlining must be handled with care to prevent any damage.
Figure : c4dk003d
Unclip the headlining in zone (A).
Separate the lips of the door seals and the rear window seals to make removal easier.
N.B. : Two operators are necessary.
Figure : c4dk004d
Release the headlining through the passenger door.
2. Refitting
Proceed in the reverse order to removal.
Unskilled meddling sin©e 2007
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Re: Headliner D9 saloon
Hmm. 
The headliner is already loose round the edges it just seem as though its stuck in the centre with double sided sticky tape or glue. I might try and warm the glue with a hairdryer and gently prise it off tomorrow.
The headliner is already loose round the edges it just seem as though its stuck in the centre with double sided sticky tape or glue. I might try and warm the glue with a hairdryer and gently prise it off tomorrow."I'd rather lose by a mile because I built my own car then win by an inch because someone else built it for me. Your car...is your story. So don't let someone else write the book." - Moog
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rwb
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Re: Headliner D9 saloon
Once it's off, how do you get it out? Through the back seats?
Current: 407 2.2 HDi 170 & C6 2.7 HDi.
Former: 406 1.9 TD; 406 HDi 90; 407 2.2 160; 307cc 180; 508 HDi 140.
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Re: Headliner D9 saloon
front door
1998 peugeot 406 2.1 td executive saloon silver,d9 mods 18" dare v2 alloys In Phase XTC 6.5″ 240W Component Speakers up front and Vibe Slick 6x9 Three Way Speakers - Slick 693 in the rear runing off a Alpine MRV-F307 V12 Series amp and a vibe cbr 12 twin evo sub in the boot. 1998 peugeot 406 2.1 td lx saloon red
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steve_earwig
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Re: Headliner D9 saloon
Yep, as the last picture shows, it (allegedly) comes out the passenger side front door (although the picture shows it coming out the rhs of a lhd coupé...)
Unskilled meddling sin©e 2007
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rwb
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Re: Headliner D9 saloon
I can believe that for a coupe: the doors are longer and the headlining is shorter.
But in the saloon I'll believe it when I see it
But in the saloon I'll believe it when I see it
Current: 407 2.2 HDi 170 & C6 2.7 HDi.
Former: 406 1.9 TD; 406 HDi 90; 407 2.2 160; 307cc 180; 508 HDi 140.
Map of PeugeotForums users offering PP2k
Re: Headliner D9 saloon
mmm coupes have a longer door so more room i was thinking that the front or back window had to come out
1998 peugeot 406 2.1 td executive saloon silver,d9 mods 18" dare v2 alloys In Phase XTC 6.5″ 240W Component Speakers up front and Vibe Slick 6x9 Three Way Speakers - Slick 693 in the rear runing off a Alpine MRV-F307 V12 Series amp and a vibe cbr 12 twin evo sub in the boot. 1998 peugeot 406 2.1 td lx saloon red
Re: Headliner D9 saloon
rwb beat me to my post i was goin to try it on my lx befor it went to car heaven
1998 peugeot 406 2.1 td executive saloon silver,d9 mods 18" dare v2 alloys In Phase XTC 6.5″ 240W Component Speakers up front and Vibe Slick 6x9 Three Way Speakers - Slick 693 in the rear runing off a Alpine MRV-F307 V12 Series amp and a vibe cbr 12 twin evo sub in the boot. 1998 peugeot 406 2.1 td lx saloon red
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FarmerPug
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Re: Headliner D9 saloon
I removed the headliner from a 406 a few years ago, there is really strong glue in the middle, if you pull hard enough it will dent the roof so be careful, but a heatgun and scraper should remove the glue. Although its very hard not to damage the headlining when getting it out the door.