Help! My car won't start!

Talk about the 406's electrical system, what wires do what, how to add extra functionality, etc.

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teamster1975
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Help! My car won't start!

Post by teamster1975 »

This one has stumped me! Thankfully it happened at home! :oops:
The car allows you to enter the immob code and the light goes to green, however when you try to turn the car over there is nothing at all.
I found an old post by dragonslayer which suggested starter motor dead, however would you not still hear the starter relay click?
I know I've got to get a meter on the starter motor while someone turns the key (not tonight!) but if anyone has any more experience or advice I would be very grateful!
Thanks everyone :)

Edit: Battery is good, tried it off booster battery etc :)
Another Edit: Can anyone tell me where abouts the starter motor is on this lump please?
1996 406 1.8LX Got a bad case of hydro lock!
1996 406 Executive 2.0 Turbo XU10J2TE No longer hangin' on in there :(
1997 Honda CB500V
2003 Volvo V40 1.8 GDi SE killed by a nutter in a beemer 5 series
2008 Mondeo 2.0 TDCi Titanium X

"Always look on the bright side of life, dedo, dedo dedodedo"
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HimBigChief
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Re: Help! My car won't start!

Post by HimBigChief »

Is it not at the front under the inlet manifold (in the middle and attached to both engine and gearbox)? That's where most XU starters are.
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mjb
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Re: Help! My car won't start!

Post by mjb »

You should hear the relay I'd have thought... Fuses? Dead relay?

On the ES9J4 the starter's under the front exhaust manifold, just about accessible from underneath. It's a big cylinder about 2" diameter by about 6" long with a quarter sphere where it goes into the bell housing
<steve_earwig> I think this forum is more about keeping our cars going with minimal outlay than giving our cars more reason to go bang
teamster1975
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Re: Help! My car won't start!

Post by teamster1975 »

Fuses are all ok, I'll have a proper go at it tomorrow. Bloody cars!
Actually is the relay integral to the start motor? I found this on euros and there's an extra bit to the side of the motor with terminals on it.
1996 406 1.8LX Got a bad case of hydro lock!
1996 406 Executive 2.0 Turbo XU10J2TE No longer hangin' on in there :(
1997 Honda CB500V
2003 Volvo V40 1.8 GDi SE killed by a nutter in a beemer 5 series
2008 Mondeo 2.0 TDCi Titanium X

"Always look on the bright side of life, dedo, dedo dedodedo"
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Re: Help! My car won't start!

Post by steve_earwig »

That'll be the solenoid - pre-engaged starter motors incorporate the relay (aka solenoid) which first engages the drive pinion with the ring gear on the flywheel then connects the power. There should be a small spade connector on it, this'll be the feed from the ignition switch, you could either enlist the help of Mrs Teamy and get her to turn the key while you check this gets 12v or apply 12v to it manually (make sure it's out of gear!!)
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HimBigChief
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Re: Help! My car won't start!

Post by HimBigChief »

If the starter motor clicks when the key is turned then the solenoid is trying to engage the starter, but the starter is stuck. If this happens, try whacking the starter a few times with something fairly solid (I used to use the 1/2" extension bar from my socket set on a previous Pug) and try again.

If the solenoid doesn't click, then check for 12V to the spade terminal. There's also a bigger wire direct from the battery to the starter so make sure it's the spade terminal you're checking and not the constant 12V supply. If it needs replacing then I find it easier to do it from underneath and it takes between 1/2hr and an hour to change. This applied to changing the starters on the old 1.9 8V petrol and Mi16 engines, but the diesel XU blocks are more or less the same.
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mjb
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Re: Help! My car won't start!

Post by mjb »

bloody hell that's some solenoid!!!!!

HBC: Matt's got a tubby - XU10J2TE - 2.0 8v petrol turbo :)

Dunno how those things are wired, but get a multimeter on it. For an easier time though, get a multimeter probe from Maplins. Fantastic little thing. Take a fuse out of the fusebox and put it in the probe then plug the probe in its place. Perfect for measuring current (ie if something's working) in a car circuit without splicing into any wires
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Welly
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Re: Help! My car won't start!

Post by Welly »

You used to be able to rock the car back and forth a bit (in gear) if the starter's playing up!

[/nothing better to suggest] :oops:
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Re: Help! My car won't start!

Post by HimBigChief »

HBC: Matt's got a tubby - XU10J2TE - 2.0 8v petrol turbo :)
Doh! I was close, ish, well not at all really, but what I said above still applies. Starter's still in the the same place and mounted the same, and I'm 99% sure that they're the same starter.

Any joy with the diagnostics Matt?
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teamster1975
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Re: Help! My car won't start!

Post by teamster1975 »

Thanks for the advice everyone! :D
I got home from work about half an hour ago so I won't get a chance to hit it with a hammer until tomorrow :supafrisk:
(In other words I'm hungry, have a cold beer and can't be bothered! :oops: )
Cheers though chaps, I'll report back when I've had a proper look!
1996 406 1.8LX Got a bad case of hydro lock!
1996 406 Executive 2.0 Turbo XU10J2TE No longer hangin' on in there :(
1997 Honda CB500V
2003 Volvo V40 1.8 GDi SE killed by a nutter in a beemer 5 series
2008 Mondeo 2.0 TDCi Titanium X

"Always look on the bright side of life, dedo, dedo dedodedo"
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Re: Help! My car won't start!

Post by jasper5 »

If all your dash lights are lit and don't flicker when you turn the key the problem is starter related, if the dash lights flicker and go dim as you turn the key, it's battery related.

To find your starter, trace the positive battery lead to its end, it bolts to the starter. If you can get at the small and large wire on the starter, flash a wire across the terminals, if nothing happens when you do that the starter is dead.Make sure the car is out of gear when you do that.

As usual, be careful.
teamster1975
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Re: Help! My car won't start!

Post by teamster1975 »

Thanks Jasper, I've not had to play with a starter on a car as of yet! Bikes however... :roll:
1996 406 1.8LX Got a bad case of hydro lock!
1996 406 Executive 2.0 Turbo XU10J2TE No longer hangin' on in there :(
1997 Honda CB500V
2003 Volvo V40 1.8 GDi SE killed by a nutter in a beemer 5 series
2008 Mondeo 2.0 TDCi Titanium X

"Always look on the bright side of life, dedo, dedo dedodedo"
teamster1975
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Re: Help! My car won't start!

Post by teamster1975 »

The car is being a tart and working perfectly today :roll:
1996 406 1.8LX Got a bad case of hydro lock!
1996 406 Executive 2.0 Turbo XU10J2TE No longer hangin' on in there :(
1997 Honda CB500V
2003 Volvo V40 1.8 GDi SE killed by a nutter in a beemer 5 series
2008 Mondeo 2.0 TDCi Titanium X

"Always look on the bright side of life, dedo, dedo dedodedo"
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Captain Jack
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Re: Help! My car won't start!

Post by Captain Jack »

teamster1975 wrote:The car is being a tart and working perfectly today :roll:
Just like in IT - leave the problem for long enough and it will fix itself.
2003 - 2008: 1998 Peugeot 406 2.1 TD 110bhp LX Saloon
2008 - 2009: 2004 Honda Accord 2.2 CDTI 136bhp Executive Saloon
2009 - 2013: 2002 Peugeot 406 2.0 HDI 110bhp Executive Saloon
2013 - 2021: 2007 Peugeot 407 2.2 HDI 170bhp Executive Saloon (mapped to 213bhp :twisted:)
2021 - ????: 2016 Ford Mondeo 2.0 TDCi 180bhp Titanium
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