Hi,
Today after work, I have almost been unable to turn the ignition on due to a stuck ignition barrel. Kept wiggling the key for 5 mins before it finally turned (with a little force). So now, I am on the lookout for a replacement ignition barrel and key.
I guess, it's relatively simple to replace the barrel itself, replace the key blade in my key (therefore, keeping electronics the same) and away I go?
Are D8/D9/Petrol/Diesel/HDI/HPI ignition barrels the same and compatible with my 2002 HDI steering column?
Ignition Barrel replacement
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- Captain Jack
- 3.0 24v
- Posts: 3820
- Joined: Sun Aug 07, 2005 11:26 am
- Location: Langford, Somerset
Ignition Barrel replacement
2003 - 2008: 1998 Peugeot 406 2.1 TD 110bhp LX Saloon
2008 - 2009: 2004 Honda Accord 2.2 CDTI 136bhp Executive Saloon
2009 - 2013: 2002 Peugeot 406 2.0 HDI 110bhp Executive Saloon
2013 - 2021: 2007 Peugeot 407 2.2 HDI 170bhp Executive Saloon (mapped to 213bhp
)
2021 - ????: 2016 Ford Mondeo 2.0 TDCi 180bhp Titanium
2008 - 2009: 2004 Honda Accord 2.2 CDTI 136bhp Executive Saloon
2009 - 2013: 2002 Peugeot 406 2.0 HDI 110bhp Executive Saloon
2013 - 2021: 2007 Peugeot 407 2.2 HDI 170bhp Executive Saloon (mapped to 213bhp

2021 - ????: 2016 Ford Mondeo 2.0 TDCi 180bhp Titanium
- Captain Jack
- 3.0 24v
- Posts: 3820
- Joined: Sun Aug 07, 2005 11:26 am
- Location: Langford, Somerset
Re: Ignition Barrel replacement
Wow, what a quiet thread
Bought the barrel and key from eBay now (Ade!) so will see what it's like to fit..

Bought the barrel and key from eBay now (Ade!) so will see what it's like to fit..
2003 - 2008: 1998 Peugeot 406 2.1 TD 110bhp LX Saloon
2008 - 2009: 2004 Honda Accord 2.2 CDTI 136bhp Executive Saloon
2009 - 2013: 2002 Peugeot 406 2.0 HDI 110bhp Executive Saloon
2013 - 2021: 2007 Peugeot 407 2.2 HDI 170bhp Executive Saloon (mapped to 213bhp
)
2021 - ????: 2016 Ford Mondeo 2.0 TDCi 180bhp Titanium
2008 - 2009: 2004 Honda Accord 2.2 CDTI 136bhp Executive Saloon
2009 - 2013: 2002 Peugeot 406 2.0 HDI 110bhp Executive Saloon
2013 - 2021: 2007 Peugeot 407 2.2 HDI 170bhp Executive Saloon (mapped to 213bhp

2021 - ????: 2016 Ford Mondeo 2.0 TDCi 180bhp Titanium
Re: Ignition Barrel replacement
I've never managed to extract a blade from a key. However you can switch the circuit board and the little transceiver around...Captain Jack wrote:I guess, it's relatively simple to replace the barrel itself, replace the key blade in my key (therefore, keeping electronics the same)
<steve_earwig> I think this forum is more about keeping our cars going with minimal outlay than giving our cars more reason to go bang
Re: Ignition Barrel replacement
Hi CJ , replacing the barrel is straight forward , when you have removed the steering
column shroud just check the plugs o the new one are the same as the old one before
you remove it , when i did mine i think i came across one with different plugs. A good
thing to do is remove the wiper stalk (2 torx screws 1 plug ) this lets you see the barrel
more easily , the plastic transponder around the barrel just clips off dont forget the
screw on top of the barrel and i think you have to put your key in to release the barrel.
The blade does come out of the fob , clamp blade with pliars , hold fob with other hand
and while pulling gently wiggle , its hard but it will come , its a push fit into a kind of rubber
housing
column shroud just check the plugs o the new one are the same as the old one before
you remove it , when i did mine i think i came across one with different plugs. A good
thing to do is remove the wiper stalk (2 torx screws 1 plug ) this lets you see the barrel
more easily , the plastic transponder around the barrel just clips off dont forget the
screw on top of the barrel and i think you have to put your key in to release the barrel.
The blade does come out of the fob , clamp blade with pliars , hold fob with other hand
and while pulling gently wiggle , its hard but it will come , its a push fit into a kind of rubber
housing

.. ooh are those drugs for me Matron
- Captain Jack
- 3.0 24v
- Posts: 3820
- Joined: Sun Aug 07, 2005 11:26 am
- Location: Langford, Somerset
Re: Ignition Barrel replacement
Hi Puggy,
It's a COM2000 stalk, so can't easily remove the wiper stalk...
So the blade just comes out? I thought I'd have to open up the key (like I would to chage the battery) in order to change the blade?
It's a COM2000 stalk, so can't easily remove the wiper stalk...
So the blade just comes out? I thought I'd have to open up the key (like I would to chage the battery) in order to change the blade?
2003 - 2008: 1998 Peugeot 406 2.1 TD 110bhp LX Saloon
2008 - 2009: 2004 Honda Accord 2.2 CDTI 136bhp Executive Saloon
2009 - 2013: 2002 Peugeot 406 2.0 HDI 110bhp Executive Saloon
2013 - 2021: 2007 Peugeot 407 2.2 HDI 170bhp Executive Saloon (mapped to 213bhp
)
2021 - ????: 2016 Ford Mondeo 2.0 TDCi 180bhp Titanium
2008 - 2009: 2004 Honda Accord 2.2 CDTI 136bhp Executive Saloon
2009 - 2013: 2002 Peugeot 406 2.0 HDI 110bhp Executive Saloon
2013 - 2021: 2007 Peugeot 407 2.2 HDI 170bhp Executive Saloon (mapped to 213bhp

2021 - ????: 2016 Ford Mondeo 2.0 TDCi 180bhp Titanium
-
- 2.0 16v
- Posts: 165
- Joined: Sat Jul 14, 2007 9:05 am
Re: Ignition Barrel replacement
dam im pissed i missed your thread, could of been helpful for you!
I found it was the electrical bit behind the barrell that was the problem, i changed this and all the wires and the problem was fixed, handy for me as i didnt have to change the key
i actually found the haynes book was helpful in this for a change, as well as testing my theory in the scrap yard
I found it was the electrical bit behind the barrell that was the problem, i changed this and all the wires and the problem was fixed, handy for me as i didnt have to change the key
i actually found the haynes book was helpful in this for a change, as well as testing my theory in the scrap yard