intermittent gauges fault, fix found!

Talk about the 406's electrical system, what wires do what, how to add extra functionality, etc.

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clarkey1984
1.8 8v
Posts: 35
Joined: Fri Feb 28, 2014 6:45 pm

intermittent gauges fault, fix found!

Post by clarkey1984 »

Hi guys, i posted a few months back about my fuel gauge going haywire on me now and again, well, this soon escalated, as the speedo then started to die totally or shoot up to 80 when i was maybe doing 50 if that, and the rev counter began to stick at around 2000 revs and then fall to nothing once the revs were raised. I found that banging the top of the dash used to temporarily rectify things for a while but it was soon back again, so yesterday i removed the instrument panel and cleaned the blue and yellow connections up, which made no difference.

Then i did what any tinkerer would, and took the whole unit to bits :D

The instrument housing itself is in 2 parts, which after removing the screws that hold it together,it all comes apart quite easily. If you find that the ends will release one at a time but as soon as you open one end the other clips shut again then you will have missed the final screw that goes through the middle of the PCB into the front section (see green arrow in picture) i learned this by applying more force than i should and broke the lug off :roll:

Once the front section is removed the instruments then simply lift off the back section, and once youve done that, you can see that the dials locate onto pins that come out of the rear section, which is circled in red in the picture.

Logic told me that these pins must be the power supply to the dials as well as just locator pins, so i cleaned them up with a small amount of contact cleaner spray, as well as spraying some into the back of each dial as well, and just in case this wasnt enough, i decided to slightly (and very gently) bend the pins so they were more of a snug fit when pushed into the dials.

I finished off by applying a thin strip of blue tac around the inside edge of the front section so it would space it out slightly, thus pushing the dials harder down onto the pins on the rear section.

I then put it back together, refitted it all and hey presto, every gauge working absolutely faultlessly. :D

The picture isnt the clearest, and i really should have taken more in order to make a better step by step, but to be honest i had no idea whether what i was attempting would work or not, and i was quite expecting to either make it worse or break either one or all of the dials completely.

I hope this can be of help to some other 406 owners anyway :)
teamster1975
Site Admin & Mad Biker!
Posts: 6277
Joined: Sun Oct 28, 2007 8:07 pm
Location: Woking, Surrey

Re: intermittent gauges fault, fix found!

Post by teamster1975 »

Job well done that man! The usual failure with these is dry solder joints, your fix is good to know! :)
1996 406 1.8LX Got a bad case of hydro lock!
1996 406 Executive 2.0 Turbo XU10J2TE No longer hangin' on in there :(
1997 Honda CB500V
2003 Volvo V40 1.8 GDi SE killed by a nutter in a beemer 5 series
2008 Mondeo 2.0 TDCi Titanium X

"Always look on the bright side of life, dedo, dedo dedodedo"
red406
Newbie
Posts: 6
Joined: Wed May 14, 2014 4:09 am

Re: intermittent gauges fault, fix found!

Post by red406 »

Nice one. Think I might have to give this a try as I keep getting a problem with my gauges (both temp gauges drop to nothing and STOP light/beep starts flashing)
pepro
1.6 8v
Posts: 11
Joined: Thu May 08, 2014 12:27 pm

Re: intermittent gauges fault, fix found!

Post by pepro »

have had oil change and dial and main display indicate "oil low" !!!! Any ideas please
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