DPF removal - Not 406

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Stenasev
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DPF removal - Not 406

Post by Stenasev »

Hi,

Just wondered what the symptoms would be of driving a car with the DPF physically removed but not removed from software. I have bought a 407 with a blocked DPF. I knocked the innards out and am sending the ecu away to have the dpf element removed. I took a quick test run after removal and it kicked out a lot of black? smoke on acceleration. Is is maybe remains already in the exhaust or do I have bigger problems?? Only travelled a mile or two as a bit embarrasing :oops: :oops:

Guess I'll see what happens when the ecu comes back..
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rwb
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Re: DPF removal - Not 406

Post by rwb »

If you've knocked the innards out of the DPF then the differential pressure sensors will read zero, the system will think that the DPF is punctured and therefore prevent any regens and bring on the EML.

Maybe all that smoke is the soot that isn't being caught any more :wink:
Still, no smoke no poke :twisted:

Which engine is it?

Current: 407 2.2 HDi 170 & C6 2.7 HDi.
Former: 406 1.9 TD; 406 HDi 90; 407 2.2 160; 307cc 180; 508 HDi 140.
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Stenasev
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Re: DPF removal - Not 406

Post by Stenasev »

rwb wrote:Maybe all that smoke is the soot that isn't being caught any more :wink:

Which engine is it?
Ha Ha. Quite possibly.

It's the 2.0HDi 136bhp.

Getting a remap along with DPF and EGR removal.

Here's a photo of the offending article...


Image
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GingerMagic
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Re: DPF removal - Not 406

Post by GingerMagic »

That is quite possibly the most blocked DPF I have ever seen......

Horrible hateful things.
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Re: DPF removal - Not 406

Post by steve_earwig »

That is indeed blocked, I'm surprised it ran at all like that.

I think I'm going to go for all the soot left in the exhaust because there wasn't enough flow to push it through, Either that or the EGR's stuffed. Oh, that's going in the bin anyway :cheesy:
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PeterN
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Re: DPF removal - Not 406

Post by PeterN »

I would say that is the most likely reason for the smoke. Having removed the DPF the exhaust gasses are now flowing much faster through the system and getting rid of all the crud, I sure it will stop smoking after a good thrash up the motorway - or maybe even sooner.

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Doggy
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Re: DPF removal - Not 406

Post by Doggy »

That's a bit restrictive. :shock:

I did this with my first 406 before we knew about fixing the software. It ran fine for a few months then went into limp mode permanently. That wasn't disastrous as it would still drag itself up to motorway speeds eventually. Oddly enough, mine didn't complain about the lack of differential pressure, eventual limp mode was caused by the additive ecu flagging a pump fault.

Remap with dpf/egr delete is your only realistic option, but you might not have to do it straight away.
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rwb
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Re: DPF removal - Not 406

Post by rwb »

Good grief. It's worrying that it isn't showing faults already.

Siemens SID803 which I believe is a bench flash job.

How old is the car and how many miles are on it?

Current: 407 2.2 HDi 170 & C6 2.7 HDi.
Former: 406 1.9 TD; 406 HDi 90; 407 2.2 160; 307cc 180; 508 HDi 140.
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Stenasev
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Re: DPF removal - Not 406

Post by Stenasev »

rwb wrote:Good grief. It's worrying that it isn't showing faults already.

Siemens SID803 which I believe is a bench flash job.

How old is the car and how many miles are on it?
Hi,

That was the state of the DPF when I bought it. It has since been knocked out. The ecu is being posted away on monday. I have only driven a couple of miles without the dpf as I wanted a kind of before and after to see the effect of the remap. I drove over 20 miles home with the car after purchase and it was painful and embarrassingly slow :oops: :shock:

It's 10 years old with 130k. Last owner had it around 18 months and I don't think it ever saw an 'A' road let alone a dual carriageway or motorway...

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Bailes1992
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Re: DPF removal - Not 406

Post by Bailes1992 »

If its consistently smoking then it suggests that something is amiss and could be the cause of the DPF blocking up in the first place.

Check for boost leaks, jammed EGR, dribbling injector etc.
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