
Extermin8
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- Doggy
- Mod with a 2.2 HDi, De-Fapped!
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Re: Extermin8
You do see a lot of tidy, (at least superficially), N, P & R reg 406's, therefore I concluded there wasn't a serious rust problem with them, so I'm counting on mine stying that way for 3/4 years yet. 

2002 HDi 2.2 Exec Estate, (2008-12) (wonderful)
2003 HDi 2.2 6-speed Exec Estate (2012-19) (also a gem)
2009 Citroen C5 2.0 HDi VTR+ Estate (godawful heap)
2008 BMW E91 330i touring (great fun - murdered by a reversing SUV)
2007 BMW E91 325i touring (slower smoother quieter)
2003 HDi 2.2 6-speed Exec Estate (2012-19) (also a gem)
2009 Citroen C5 2.0 HDi VTR+ Estate (godawful heap)
2008 BMW E91 330i touring (great fun - murdered by a reversing SUV)
2007 BMW E91 325i touring (slower smoother quieter)
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Re: Extermin8
Touch wood there's no body rot on my P-reg, the previous one was clean as well 

1996 406 1.8LX Got a bad case of hydro lock!
1996 406 Executive 2.0 Turbo XU10J2TE No longer hangin' on in there
1997 Honda CB500V
2003 Volvo V40 1.8 GDi SE killed by a nutter in a beemer 5 series
2008 Mondeo 2.0 TDCi Titanium X
"Always look on the bright side of life, dedo, dedo dedodedo"
1996 406 Executive 2.0 Turbo XU10J2TE No longer hangin' on in there

1997 Honda CB500V
2003 Volvo V40 1.8 GDi SE killed by a nutter in a beemer 5 series
2008 Mondeo 2.0 TDCi Titanium X
"Always look on the bright side of life, dedo, dedo dedodedo"
- steve_earwig
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Re: Extermin8
Thinking about it, the lack of repair panels seems to indicate it's not usually a problem.
My god, I forgot what a pain welding upside-down was. I think my eyes have got much worse too, I remember it all being so much clearer. I have a picture (which I can't be asked to post now) but I'm not done yet.
My god, I forgot what a pain welding upside-down was. I think my eyes have got much worse too, I remember it all being so much clearer. I have a picture (which I can't be asked to post now) but I'm not done yet.
Unskilled meddling sin©e 2007
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- steve_earwig
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Re: Extermin8
Welding done, I'm not proud but it'll do.
Inner:

Outer:

I wasn't too bothered about the inner but the outer immediatly warped, so I had a big gap to fill and had to break out the lump hammer (there goes the shape
). The main problem was I couldn't see what I was doing, I'd think I was doing a successful weld, pull the mask up and I'd missed
I looked on the 'net for what grade tint the mask should have and it said 10, so I checked out the screen in the mask for mine (which I bought here), 12. Ok, go back to using the 25 year-old hand-held that came with the welder. Still no better, that's 12 too. Must be my eyes. It's had two layers of filler so far, I think it'll be ok but I'm not going to get away with not painting anything blue. 
Inner:

Outer:

I wasn't too bothered about the inner but the outer immediatly warped, so I had a big gap to fill and had to break out the lump hammer (there goes the shape



Unskilled meddling sin©e 2007
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Re: Extermin8
Good job there Steve. I've always wanted to have a go at welding, I learned gas and arc at college but I've never done TIG. What did you use?
1996 406 1.8LX Got a bad case of hydro lock!
1996 406 Executive 2.0 Turbo XU10J2TE No longer hangin' on in there
1997 Honda CB500V
2003 Volvo V40 1.8 GDi SE killed by a nutter in a beemer 5 series
2008 Mondeo 2.0 TDCi Titanium X
"Always look on the bright side of life, dedo, dedo dedodedo"
1996 406 Executive 2.0 Turbo XU10J2TE No longer hangin' on in there

1997 Honda CB500V
2003 Volvo V40 1.8 GDi SE killed by a nutter in a beemer 5 series
2008 Mondeo 2.0 TDCi Titanium X
"Always look on the bright side of life, dedo, dedo dedodedo"
- steve_earwig
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Re: Extermin8
I'm self-taught
It's an old 90 amp (least power/cheapest) mig, with co2/argon, no cooling fan so it turns itself off when it gets too hot. I used to hire them but they were so shagged I bought my own one. It's seen a lot of use. It's powerful enough for rusty old cars but it only welds up to 2 or 3 mm and I could do with something a bit more powerful for all the other stuff I seem to end up doing these days (so far this year I've repaired the gate here and made a door frame at my new buddy's). I keep thinking about an arc but I've never used one, it looks a bit more complicated 


Unskilled meddling sin©e 2007
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Re: Extermin8
I kept getting the current setting wrong and sticking the electrode to the material
Very useful skill to learn (even though I was doing a national diploma in Electrical & Electronic engineering, work that one out!) but it was 17 years ago and I've not done it since


Very useful skill to learn (even though I was doing a national diploma in Electrical & Electronic engineering, work that one out!) but it was 17 years ago and I've not done it since

1996 406 1.8LX Got a bad case of hydro lock!
1996 406 Executive 2.0 Turbo XU10J2TE No longer hangin' on in there
1997 Honda CB500V
2003 Volvo V40 1.8 GDi SE killed by a nutter in a beemer 5 series
2008 Mondeo 2.0 TDCi Titanium X
"Always look on the bright side of life, dedo, dedo dedodedo"
1996 406 Executive 2.0 Turbo XU10J2TE No longer hangin' on in there

1997 Honda CB500V
2003 Volvo V40 1.8 GDi SE killed by a nutter in a beemer 5 series
2008 Mondeo 2.0 TDCi Titanium X
"Always look on the bright side of life, dedo, dedo dedodedo"
- DaiRees
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Re: Extermin8
Nice job Wiggy!
I do quite a bit of welding on the old zook, but hope I never have to take the welder to the pug, that'd be a very sad day!
*wonders how the BSI would cope with electrical welding
*shivers
*banishes the thought to the deepest darkest place imaginable
Anyhow, when I first got the zook I though it'd be a good plan to book myself onto one of those non-vocaional courses in the college, they taught us a bit of mig and arc, and gave us a go on the gas too. I'd say arc is much easier than mig if you're working with thick stuff.

I do quite a bit of welding on the old zook, but hope I never have to take the welder to the pug, that'd be a very sad day!
*wonders how the BSI would cope with electrical welding
*shivers
*banishes the thought to the deepest darkest place imaginable
Anyhow, when I first got the zook I though it'd be a good plan to book myself onto one of those non-vocaional courses in the college, they taught us a bit of mig and arc, and gave us a go on the gas too. I'd say arc is much easier than mig if you're working with thick stuff.
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Re: Extermin8
Reminds me of when Charlie Boorman got his frame welded in "The Long Way Round" and it fried the ABSDaiRees wrote:*wonders how the BSI would cope with electrical welding
*shivers

1996 406 1.8LX Got a bad case of hydro lock!
1996 406 Executive 2.0 Turbo XU10J2TE No longer hangin' on in there
1997 Honda CB500V
2003 Volvo V40 1.8 GDi SE killed by a nutter in a beemer 5 series
2008 Mondeo 2.0 TDCi Titanium X
"Always look on the bright side of life, dedo, dedo dedodedo"
1996 406 Executive 2.0 Turbo XU10J2TE No longer hangin' on in there

1997 Honda CB500V
2003 Volvo V40 1.8 GDi SE killed by a nutter in a beemer 5 series
2008 Mondeo 2.0 TDCi Titanium X
"Always look on the bright side of life, dedo, dedo dedodedo"
- steve_earwig
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- Location: Jastrebarsko, Croatia http://www.jastrebarsko.hr/lokacija/
Re: Extermin8
I'd probably stick myself to itteamster1975 wrote:I kept getting the current setting wrong and sticking the electrode to the material![]()

Arc is easier on the thick stuff


I got one of those surge thingies across the battery, I've used it a few times and not fried anything yet (touches large lump of wood). I'd still be a bit worried about the BSI on the other one though.
Last edited by steve_earwig on Thu Mar 26, 2009 7:57 am, edited 1 time in total.
Unskilled meddling sin©e 2007
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- Welly
- The moderator formally known as Welton
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Re: Extermin8
That is excellent! I bet you're pleased you've done it now.
Did Mrs Earwig say how clever you were and how you've saved a fortune by doing it yerself like?
Did Mrs Earwig say how clever you were and how you've saved a fortune by doing it yerself like?
Cars in my care:
2021 Kia Spottage 1.6 Pez Turbo Dual Clutch Gearbox Trickery
2013 Renner Twingo - donkey work
2021 Kia Spottage 1.6 Pez Turbo Dual Clutch Gearbox Trickery
2013 Renner Twingo - donkey work
- steve_earwig
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Re: Extermin8
As if 

Unskilled meddling sin©e 2007
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Re: Extermin8



As if our home mechanics are ever appreciated

1996 406 1.8LX Got a bad case of hydro lock!
1996 406 Executive 2.0 Turbo XU10J2TE No longer hangin' on in there
1997 Honda CB500V
2003 Volvo V40 1.8 GDi SE killed by a nutter in a beemer 5 series
2008 Mondeo 2.0 TDCi Titanium X
"Always look on the bright side of life, dedo, dedo dedodedo"
1996 406 Executive 2.0 Turbo XU10J2TE No longer hangin' on in there

1997 Honda CB500V
2003 Volvo V40 1.8 GDi SE killed by a nutter in a beemer 5 series
2008 Mondeo 2.0 TDCi Titanium X
"Always look on the bright side of life, dedo, dedo dedodedo"
- steve_earwig
- Moderator
- Posts: 19813
- Joined: Thu Oct 04, 2007 6:09 pm
- Location: Jastrebarsko, Croatia http://www.jastrebarsko.hr/lokacija/
Re: Extermin8
I've just picked her up from sch... err, work and the first thing she asked me is what I did this afternoon. I spent 5 hours odd banging my head against a wall dearrrr*.
Update - ready to paint:

I've got some stuff in a tin that's supposed to look like the original stone chip undercoat, I had to buy a gun for it but it's the same gun for all sorts of things. I'll see how it goes tomorrow. Incidently, the gun came with a 50cm tube for spraying in box sections etc so I asked the guy what they sell for that, he says it's some sort of wax...
*Yes, I asked her about her day. Apparently one of the kids threatened to kill the school psychologist and the head teacher with a gun, so the police were called...
Update - ready to paint:

I've got some stuff in a tin that's supposed to look like the original stone chip undercoat, I had to buy a gun for it but it's the same gun for all sorts of things. I'll see how it goes tomorrow. Incidently, the gun came with a 50cm tube for spraying in box sections etc so I asked the guy what they sell for that, he says it's some sort of wax...
*Yes, I asked her about her day. Apparently one of the kids threatened to kill the school psychologist and the head teacher with a gun, so the police were called...
Unskilled meddling sin©e 2007
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Re: Extermin8
Nice job Steve!
I had to collect my son from school early 'cos he bit one of the other kids for breaking his model, I've been banging my head against a wall too
Got that phone call an hour before I was due to take my wife to see the gynae


I had to collect my son from school early 'cos he bit one of the other kids for breaking his model, I've been banging my head against a wall too

Got that phone call an hour before I was due to take my wife to see the gynae

1996 406 1.8LX Got a bad case of hydro lock!
1996 406 Executive 2.0 Turbo XU10J2TE No longer hangin' on in there
1997 Honda CB500V
2003 Volvo V40 1.8 GDi SE killed by a nutter in a beemer 5 series
2008 Mondeo 2.0 TDCi Titanium X
"Always look on the bright side of life, dedo, dedo dedodedo"
1996 406 Executive 2.0 Turbo XU10J2TE No longer hangin' on in there

1997 Honda CB500V
2003 Volvo V40 1.8 GDi SE killed by a nutter in a beemer 5 series
2008 Mondeo 2.0 TDCi Titanium X
"Always look on the bright side of life, dedo, dedo dedodedo"