glowplug fitting

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Archangel
2.0 Turbo
Posts: 406
Joined: Tue May 11, 2010 11:03 pm
Location: City of Salford

glowplug fitting

Post by Archangel »

am wanting to replace my glowplugs as starting is getting tedious , having to use "SORNED" 306 Dturbo to jumpstart 406 ( XUD9TE engine ) .
Dturbo starts first time every time ( even though its been sitting there for several months and no diesel in tank with the bio even at -6 C !! )

OK , the question : have been advised that doing this is best done on warm/hot engine rather than cold , is this true ? is it easier ?(my first attempt) and 10mm deep socket required ?
Replacement !
1998 2.1 TD LX Estate Red 196,000 TURBO DIESEL XUD11BTE "Alice " 200 k just hit yesterday 17/2/2012 not bio yet , smooth box , lovely runner

1997 1.9 TD GLX Estate Black XUD9TE " Norma " now sold
GeordieBoy
3.0 24v
Posts: 779
Joined: Sat Jan 14, 2006 9:15 pm
Location: Washington

Re: glowplug fitting

Post by GeordieBoy »

I recently got mine done by a garage, the injection pump needs moving to make it easier to get to 1 of the glowplugs.
UK Open Drift Championship 2011 Driver #80
Vehicles I own:-
1999 S Peugeot 406 LX 1.9TD (90% WVO, 10% Petrol)
2000 W Ford Transit LWB High Roof 2.5D
1997 R E36 BMW 328i Saloon (Drift/Track Car)
1995 N E36 BMW 328i Saloon (Spare Parts Car)
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SOLD --- 2001 Y 406 GTX 2.0 HDi 110bhp
jasper5
3.0 24v
Posts: 3689
Joined: Fri Nov 28, 2008 1:30 pm

Re: glowplug fitting

Post by jasper5 »

You need a 12mm deep socket (I use 3/8 drive), an 8mm socket and spanner and a longish 12mm spanner.Sometimes the small nuts are 7mm.

Soak the threads of the plugs as long as you can in WD40 or penetrating oil.

There is no need to move the injection pump but it will be difficult to get at the one behind the pump, I sometimes take off the small hose that might be in the way.
When you take off the small nuts try to not drop them so that you have spares in case you drop any fitting the new ones (a magnet might come in handy, ref, Steve Earwig).

Good luck with the job, it should take a couple of hours due to the difficult to get at plug behind the injection pump.
Archangel
2.0 Turbo
Posts: 406
Joined: Tue May 11, 2010 11:03 pm
Location: City of Salford

Re: glowplug fitting

Post by Archangel »

thanks for that info but still doesnt answer my main questions ; engine warm/hot rather than cold ?
is it easier that way ?
tools info good thanks again
Replacement !
1998 2.1 TD LX Estate Red 196,000 TURBO DIESEL XUD11BTE "Alice " 200 k just hit yesterday 17/2/2012 not bio yet , smooth box , lovely runner

1997 1.9 TD GLX Estate Black XUD9TE " Norma " now sold
GeordieBoy
3.0 24v
Posts: 779
Joined: Sat Jan 14, 2006 9:15 pm
Location: Washington

Re: glowplug fitting

Post by GeordieBoy »

Would only matter if engine warm/cold if the glowplugs were rusted in, and warm engine would help them come out if rusted in.
UK Open Drift Championship 2011 Driver #80
Vehicles I own:-
1999 S Peugeot 406 LX 1.9TD (90% WVO, 10% Petrol)
2000 W Ford Transit LWB High Roof 2.5D
1997 R E36 BMW 328i Saloon (Drift/Track Car)
1995 N E36 BMW 328i Saloon (Spare Parts Car)
Image
SOLD --- 2001 Y 406 GTX 2.0 HDi 110bhp
Archangel
2.0 Turbo
Posts: 406
Joined: Tue May 11, 2010 11:03 pm
Location: City of Salford

Re: glowplug fitting

Post by Archangel »

GeordieBoy wrote:Would only matter if engine warm/cold if the glowplugs were rusted in, and warm engine would help them come out if rusted in.
thanks for that confirmation matey
Replacement !
1998 2.1 TD LX Estate Red 196,000 TURBO DIESEL XUD11BTE "Alice " 200 k just hit yesterday 17/2/2012 not bio yet , smooth box , lovely runner

1997 1.9 TD GLX Estate Black XUD9TE " Norma " now sold
StevieboyTD
3.0 24v
Posts: 598
Joined: Mon Jan 12, 2009 8:16 pm
Location: "Sunny" Plymouth

Re: glowplug fitting

Post by StevieboyTD »

To make the plugs behind the pump very easy, just take out the two injector feed lines for the two injectors. Hour long awkward bastard job turns into a 5 minute fiddle.
2.1td exec estate.
jasper5
3.0 24v
Posts: 3689
Joined: Fri Nov 28, 2008 1:30 pm

Re: glowplug fitting

Post by jasper5 »

Archangel wrote:thanks for that info but still doesnt answer my main questions ; engine warm/hot rather than cold ?
is it easier that way ?
tools info good thanks again

I just thought it was common sense not to be working on a warm/hot engine.
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