
cooling fan
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- welshviking
- 1.8 16v
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- Joined: Mon Jun 08, 2009 3:12 pm
- Location: Connahs Quay in Flintshire
cooling fan
Having only had this 406 3 weeks i have not got round to checking everything yet so today i had the car ticking over and then i noticed the RED STOP light flashing and the temp gauge very high, when i looked through the grill i could see the fan was not operating. Well off came the grill (snapped one of the three stupid clips
) and 1st surprise was there was only 1 fan, i remember on my Citreon Xantia hdi 110bhp there was 2, anyway when i tried turning the fan by hand it was solid. I sprayed lots of wd40 behind the fan and it started moving so i turned it one way then the other and in the end it was moving freely. Now the fan operates when the air con is on and also when auto air con is on it also operates sometimes when the car is just ticking over (no air con on). I have not taken the temp up to full yet to see if it engages when needed when car is hot. I am guessing it is some sort of viscous fan and not an electric one (may be completely wrong though !!!) . Does anyone know what the correct operating procedure is for this type of fan as i want to keep my eye on it to make sure it is now working as it should be....Thanks Colin

2002 D9 406 EXECUTIVE HDI 110 BHP SAT NAV, CRUISE CONTROL, HEATED LEATHER MEMORY SEATS ETC ETC
Re: cooling fan
The fan should be electric, but I'm afraid I have no experience of the single-fan system.
The dual-fan arrangement runs them in series for low speed operation and in parallel for high speed "crud I'm overheating" operation, but will happily survive with only one fan operating (full speed or nothing)
If I were you I'd be happy it works and probably start watching out on ebay for a cheap replacement single-fan unit (the dual fan jobbies are designed to go around different radiators, and may be electrically incompatible with your car although you could probably hack it to work if you were so inclined
)
The dual-fan arrangement runs them in series for low speed operation and in parallel for high speed "crud I'm overheating" operation, but will happily survive with only one fan operating (full speed or nothing)
If I were you I'd be happy it works and probably start watching out on ebay for a cheap replacement single-fan unit (the dual fan jobbies are designed to go around different radiators, and may be electrically incompatible with your car although you could probably hack it to work if you were so inclined

<steve_earwig> I think this forum is more about keeping our cars going with minimal outlay than giving our cars more reason to go bang
Re: cooling fan
hi mjb i have a similar prob but my fans dont cut in at all and its the two fan version any help most appreciated
Re: cooling fan
Check:bigpug wrote:hi mjb i have a similar prob but my fans dont cut in at all and its the two fan version any help most appreciated
1. The fan blades spin freely when you prod them by hand (ignition OFF and be careful just in case it decides to power them up - they'll slice through your hand nicely)
2. The engine bay fuses (a pair of yellow 30A jobbies iirc)
3. Electrical connections
4. The relays
5. The fan motors (give 'em 12v)
If still nothing, replace:
1. The ECU coolant temperature sensor
2. The Bitron ECU
If you've still got no fans I'd be wondering about bosted wiring
<steve_earwig> I think this forum is more about keeping our cars going with minimal outlay than giving our cars more reason to go bang
Re: cooling fan
cheers mjb ive tried rotating the fans and they both move freely, i think all the relays work as the coil pulls in on them all and the normally open/ closed contacts work when coil is energised engine bay fuses are both ok. what is the easiest way to get 12v onto the fans without taking all the bumper etc off? cheers
Re: cooling fan
are there connectors from the fans going into where the relays are?
if not i'd take a relay out, work out which pin is the 12v to the fan, which is the 12v to the engine fusebox, and with some thick wire either bridge the pins or hook the fan 12v up to the battery momentarily to see if the fan moves.
might actually just be easier to measure resistance to earth through the pins. by my reckoning the fan's 12v should be around 0.5 ohms since they use a 30A fuse I'll guess at about 24A current per fan. V=IR, 12=24xR, R=12/24=0.5 ohms. If you get nothing then the fan motor's likely shot.
if not i'd take a relay out, work out which pin is the 12v to the fan, which is the 12v to the engine fusebox, and with some thick wire either bridge the pins or hook the fan 12v up to the battery momentarily to see if the fan moves.
might actually just be easier to measure resistance to earth through the pins. by my reckoning the fan's 12v should be around 0.5 ohms since they use a 30A fuse I'll guess at about 24A current per fan. V=IR, 12=24xR, R=12/24=0.5 ohms. If you get nothing then the fan motor's likely shot.
<steve_earwig> I think this forum is more about keeping our cars going with minimal outlay than giving our cars more reason to go bang
- Doggy
- Mod with a 2.2 HDi, De-Fapped!
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Re: cooling fan
Actual resistance is often much lower than Ohm's law suggests - as the current is only 'pushed' around by the difference between applied voltage and the back EMF the motor 'generates' as it turns. A factor of 5 times less isn't unusual e.g. 200kW dc shunt motor, 460V 480A armature, dc resistance 0.2 ohms.
2002 HDi 2.2 Exec Estate, (2008-12) (wonderful)
2003 HDi 2.2 6-speed Exec Estate (2012-19) (also a gem)
2009 Citroen C5 2.0 HDi VTR+ Estate (godawful heap)
2008 BMW E91 330i touring (great fun - murdered by a reversing SUV)
2007 BMW E91 325i touring (slower smoother quieter)
2003 HDi 2.2 6-speed Exec Estate (2012-19) (also a gem)
2009 Citroen C5 2.0 HDi VTR+ Estate (godawful heap)
2008 BMW E91 330i touring (great fun - murdered by a reversing SUV)
2007 BMW E91 325i touring (slower smoother quieter)
Re: cooling fan
I did say "around" 0.5Ω and based it on a pure guess at the fans using 24A (given the fuse and the handy fact it divides by 12
). I'd probably guess anywhere between 0.05Ω and 2Ω would be correct. Something like 0.0001Ω or 10KΩ would probably indicate a bosted motor
(guess who figured out how to do the ohm symbol?
)


(guess who figured out how to do the ohm symbol?

<steve_earwig> I think this forum is more about keeping our cars going with minimal outlay than giving our cars more reason to go bang
- steve_earwig
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Re: cooling fan
Ωygod!
The fan feed should be marked "87" on the relays and the supply "30". Bridge those two (I can't remember which relay is which now but with them all unplugged it won't be an issue anyway, just try them all)

The fan feed should be marked "87" on the relays and the supply "30". Bridge those two (I can't remember which relay is which now but with them all unplugged it won't be an issue anyway, just try them all)
Unskilled meddling sin©e 2007
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- Doggy
- Mod with a 2.2 HDi, De-Fapped!
- Posts: 10710
- Joined: Mon Oct 13, 2008 11:49 pm
- Location: Northants
Re: cooling fan
Impressive - I was feeling smug at finding how to do the €mjb wrote:(guess who figured out how to do the ohm symbol?)

2002 HDi 2.2 Exec Estate, (2008-12) (wonderful)
2003 HDi 2.2 6-speed Exec Estate (2012-19) (also a gem)
2009 Citroen C5 2.0 HDi VTR+ Estate (godawful heap)
2008 BMW E91 330i touring (great fun - murdered by a reversing SUV)
2007 BMW E91 325i touring (slower smoother quieter)
2003 HDi 2.2 6-speed Exec Estate (2012-19) (also a gem)
2009 Citroen C5 2.0 HDi VTR+ Estate (godawful heap)
2008 BMW E91 330i touring (great fun - murdered by a reversing SUV)
2007 BMW E91 325i touring (slower smoother quieter)
- steve_earwig
- Moderator
- Posts: 19813
- Joined: Thu Oct 04, 2007 6:09 pm
- Location: Jastrebarsko, Croatia http://www.jastrebarsko.hr/lokacija/
Re: cooling fan
I've got a button for that on€ 

Unskilled meddling sin©e 2007
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- Site Admin & Mad Biker!
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Re: cooling fan
Silly @rsesteve_earwig wrote:Ωygod!


1996 406 1.8LX Got a bad case of hydro lock!
1996 406 Executive 2.0 Turbo XU10J2TE No longer hangin' on in there
1997 Honda CB500V
2003 Volvo V40 1.8 GDi SE killed by a nutter in a beemer 5 series
2008 Mondeo 2.0 TDCi Titanium X
"Always look on the bright side of life, dedo, dedo dedodedo"
1996 406 Executive 2.0 Turbo XU10J2TE No longer hangin' on in there

1997 Honda CB500V
2003 Volvo V40 1.8 GDi SE killed by a nutter in a beemer 5 series
2008 Mondeo 2.0 TDCi Titanium X
"Always look on the bright side of life, dedo, dedo dedodedo"