Hdi90 clutch upgrade
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Hdi90 clutch upgrade
Think the clutch might be slipping, not surprising at 110K with a remap 18 months ago.
Will the 110 clutch fit or is that DMF?
Ta
Will the 110 clutch fit or is that DMF?
Ta
2003 estate Hdi90 Siemens Fully pimped (roofrack&towbar)
Re: Hdi90 clutch upgrade
Yes the 110 hp clutch uses a DMF. Clutch life depends largely on how you drive it, my first 406 had done 246K on the originals, if it is actually slipping you can extend its life by many miles by not letting it slip - and improve its fuel consumption.
Peter

Peter
Re: Hdi90 clutch upgrade
So no upgrade available without going to a 'performance part' ?
2003 estate Hdi90 Siemens Fully pimped (roofrack&towbar)
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- 3.0 24v
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Re: Hdi90 clutch upgrade
Some people fit a 90 solid flywheel in a 110 as an upgrade - so think of it as already having a performance flywheel......
A standard clutch will easily cope with up to 150bhp, with the solid flywheel so no need to upgrade.

A standard clutch will easily cope with up to 150bhp, with the solid flywheel so no need to upgrade.
2003 2.2hdi estate - mine
1998 Volvo 940 auto estate - also mine
2019 Citroen C3 something - the wife's
PP2000 user, can help with faults / diagnostics in the Bournemouth area.
1998 Volvo 940 auto estate - also mine
2019 Citroen C3 something - the wife's
PP2000 user, can help with faults / diagnostics in the Bournemouth area.
Re: Hdi90 clutch upgrade
Standard it is then.
Any brands to avoid? I wouldn't fit a really cheap one anyway, rather just do it once.
Any brands to avoid? I wouldn't fit a really cheap one anyway, rather just do it once.
2003 estate Hdi90 Siemens Fully pimped (roofrack&towbar)
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- 3.0 24v
- Posts: 3579
- Joined: Fri Apr 06, 2012 9:02 pm
- Location: Bournemouth
Re: Hdi90 clutch upgrade
LUK - cheap enough using some weekend discount code from CP4L or similar...
Type in the code - ' forum40 ' at GSF - to get one for £83 delivered
Type in the code - ' forum40 ' at GSF - to get one for £83 delivered

2003 2.2hdi estate - mine
1998 Volvo 940 auto estate - also mine
2019 Citroen C3 something - the wife's
PP2000 user, can help with faults / diagnostics in the Bournemouth area.
1998 Volvo 940 auto estate - also mine
2019 Citroen C3 something - the wife's
PP2000 user, can help with faults / diagnostics in the Bournemouth area.
Re: Hdi90 clutch upgrade
LUK, Valeo, Borg&Becks all OK?
Any other bits to change while it's out?
Any other bits to change while it's out?
2003 estate Hdi90 Siemens Fully pimped (roofrack&towbar)
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- 3.0 24v
- Posts: 1521
- Joined: Sun Apr 28, 2013 11:02 pm
- Location: Coalville, Leics.
Re: Hdi90 clutch upgrade
Luk is the o.e clutch
That's what I fitted & what came out,
also what John (jasper5) would recommend.
If doing the job yourself, some gearbox oil 2 liters for a drain & refill, both driveshaft seals, thrust release bearing
& the shaft thing that the clutch release bearing slides on.
The last item is folly to neglect, just ask our own highlander
As if or when it fails the whole job has to be repeated just to change a metal tube that cost less than a tenner
That's what I fitted & what came out,
also what John (jasper5) would recommend.
If doing the job yourself, some gearbox oil 2 liters for a drain & refill, both driveshaft seals, thrust release bearing
& the shaft thing that the clutch release bearing slides on.
The last item is folly to neglect, just ask our own highlander

As if or when it fails the whole job has to be repeated just to change a metal tube that cost less than a tenner

2002 110 HDi estate, Rapier in monaco blue! ( found quite a bit more power
) SOLD I've sorted the airbag light
1998 3.0 V6 SE coupe in Diablo Red ( my baby ) sold
2006 206 1.4 16v sport in Aegean blue ( wife's shopping trolley
)
2006 BMW e61 535d m-sport
run's for cover 


1998 3.0 V6 SE coupe in Diablo Red ( my baby ) sold
2006 206 1.4 16v sport in Aegean blue ( wife's shopping trolley

2006 BMW e61 535d m-sport


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- 3.0 24v
- Posts: 3579
- Joined: Fri Apr 06, 2012 9:02 pm
- Location: Bournemouth
Re: Hdi90 clutch upgrade
Don't forget the crank seal.....
It's only changeable when the flywheel is off, so may as well do it..
It's only changeable when the flywheel is off, so may as well do it..

2003 2.2hdi estate - mine
1998 Volvo 940 auto estate - also mine
2019 Citroen C3 something - the wife's
PP2000 user, can help with faults / diagnostics in the Bournemouth area.
1998 Volvo 940 auto estate - also mine
2019 Citroen C3 something - the wife's
PP2000 user, can help with faults / diagnostics in the Bournemouth area.
-
- 3.0 24v
- Posts: 1521
- Joined: Sun Apr 28, 2013 11:02 pm
- Location: Coalville, Leics.
Re: Hdi90 clutch upgrade



2002 110 HDi estate, Rapier in monaco blue! ( found quite a bit more power
) SOLD I've sorted the airbag light
1998 3.0 V6 SE coupe in Diablo Red ( my baby ) sold
2006 206 1.4 16v sport in Aegean blue ( wife's shopping trolley
)
2006 BMW e61 535d m-sport
run's for cover 


1998 3.0 V6 SE coupe in Diablo Red ( my baby ) sold
2006 206 1.4 16v sport in Aegean blue ( wife's shopping trolley

2006 BMW e61 535d m-sport


-
- 3.0 24v
- Posts: 3579
- Joined: Fri Apr 06, 2012 9:02 pm
- Location: Bournemouth
Re: Hdi90 clutch upgrade
It was my donor car - I only got rid of it 2 days ago.....
I don't need a donor 406 anymore when we no longer have a 406 - only a Picasso and a T4
I don't need a donor 406 anymore when we no longer have a 406 - only a Picasso and a T4

2003 2.2hdi estate - mine
1998 Volvo 940 auto estate - also mine
2019 Citroen C3 something - the wife's
PP2000 user, can help with faults / diagnostics in the Bournemouth area.
1998 Volvo 940 auto estate - also mine
2019 Citroen C3 something - the wife's
PP2000 user, can help with faults / diagnostics in the Bournemouth area.
-
- 3.0 24v
- Posts: 1521
- Joined: Sun Apr 28, 2013 11:02 pm
- Location: Coalville, Leics.
Re: Hdi90 clutch upgrade
Forgive me Kelv,GingerMagic wrote:It was my donor car - I only got rid of it 2 days ago.....
I don't need a donor 406 anymore when we no longer have a 406 - only a Picasso and a T4
I thought the Monaco blue executive became your donor when you replaced it due to clutch slippage,
due to oil contamination

Didn't you replace it with the China blue glx and robbed all the best bits off the executive.
2002 110 HDi estate, Rapier in monaco blue! ( found quite a bit more power
) SOLD I've sorted the airbag light
1998 3.0 V6 SE coupe in Diablo Red ( my baby ) sold
2006 206 1.4 16v sport in Aegean blue ( wife's shopping trolley
)
2006 BMW e61 535d m-sport
run's for cover 


1998 3.0 V6 SE coupe in Diablo Red ( my baby ) sold
2006 206 1.4 16v sport in Aegean blue ( wife's shopping trolley

2006 BMW e61 535d m-sport


-
- 3.0 24v
- Posts: 3579
- Joined: Fri Apr 06, 2012 9:02 pm
- Location: Bournemouth
Re: Hdi90 clutch upgrade
Yes I did, and it stayed on my drive for another 6 months after I sold the GLX.... 

2003 2.2hdi estate - mine
1998 Volvo 940 auto estate - also mine
2019 Citroen C3 something - the wife's
PP2000 user, can help with faults / diagnostics in the Bournemouth area.
1998 Volvo 940 auto estate - also mine
2019 Citroen C3 something - the wife's
PP2000 user, can help with faults / diagnostics in the Bournemouth area.