Noise when in gear

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gRoberts
2.0 Turbo
Posts: 277
Joined: Fri May 11, 2007 8:51 pm

Noise when in gear

Post by gRoberts »

Hi all,

Its been a while since i've had to post, but its that time again.

My 2.1 TD LX is making a weird noise when in gear.

At first I thought it was the bottom pulley but I noticed that when driving, it was noticeably louder until I dropped the clutch when it disappeared.

Any idea's? The car's soon going in to get a fair bit done, just wondering how much it will add to the bill :(

Cheers
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Captain Jack
3.0 24v
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Location: Langford, Somerset

Re: Noise when in gear

Post by Captain Jack »

Could be the gearbox is in need of an oil change. Are you sure it's the gear box that's making a noise and not the engine under load?
2003 - 2008: 1998 Peugeot 406 2.1 TD 110bhp LX Saloon
2008 - 2009: 2004 Honda Accord 2.2 CDTI 136bhp Executive Saloon
2009 - 2013: 2002 Peugeot 406 2.0 HDI 110bhp Executive Saloon
2013 - 2021: 2007 Peugeot 407 2.2 HDI 170bhp Executive Saloon (mapped to 213bhp :twisted:)
2021 - ????: 2016 Ford Mondeo 2.0 TDCi 180bhp Titanium
gRoberts
2.0 Turbo
Posts: 277
Joined: Fri May 11, 2007 8:51 pm

Re: Noise when in gear

Post by gRoberts »

I only noticed it when the car is in gear. Even at low speeds.

The amount of money I've spent on the car is now almost double, if not treble the amount I paid for it.

Getting expensive :(

Thanks for getting back
teamster1975
Site Admin & Mad Biker!
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Location: Woking, Surrey

Re: Noise when in gear

Post by teamster1975 »

Could be something to do with the clutch, thrust bearing maybe?
gRoberts wrote:The amount of money I've spent on the car is now almost double, if not treble the amount I paid for it.
I feel your pain, I reckon I've spent about £800 putting mine right, bought it for £500 2 years ago :cry:
1996 406 1.8LX Got a bad case of hydro lock!
1996 406 Executive 2.0 Turbo XU10J2TE No longer hangin' on in there :(
1997 Honda CB500V
2003 Volvo V40 1.8 GDi SE killed by a nutter in a beemer 5 series
2008 Mondeo 2.0 TDCi Titanium X

"Always look on the bright side of life, dedo, dedo dedodedo"
gRoberts
2.0 Turbo
Posts: 277
Joined: Fri May 11, 2007 8:51 pm

Re: Noise when in gear

Post by gRoberts »

I thought the thrust bearing too...

I'm prepared to once pay what I paid to get the car healthy again. Anything more, its getting sold/scrapped.
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supafrisk
Horse Whipper
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Joined: Tue Apr 18, 2006 9:22 am

Re: Noise when in gear

Post by supafrisk »

Is it all gears or just the one?
I had a similar problem with a 406 I once drove for someone. It only did it in third, turned out it was the nut coming off the first motion shaft :shock:
Pob
1.8 16v
Posts: 93
Joined: Mon Apr 13, 2009 8:22 pm

Re: Noise when in gear

Post by Pob »

supafrisk wrote:Is it all gears or just the one?
I had a similar problem with a 406 I once drove for someone. It only did it in third, turned out it was the nut coming off the first motion shaft :shock:
I was read a post the other day on a 205 forum about gearbox's and nuts being loose. Apparently when certain gearbox's were built, nuts on the shafts weren't tight enough causing them to come undone and strip the shaft. Not saying this is the case with yours thought.... Does it do it when engaging gears with clutch in or just driving?

Is the BE3 gearbox fitted to a 406? I know the diff's can be a bit dodgy sometimes... One has exploded on me, but that was a BE1

Thanks,
Dan
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supafrisk
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Re: Noise when in gear

Post by supafrisk »

I've had a diff go, it was at 287,000 though.
Heck, I've just realised that's in 80,000 miles time in this car - best get saving :shock:
On the one with the loose first motion shaft nut loose, it didn't strip the shaft and after tightening (and most probably loctiting) it continued being worked almost 24/7 for another year before being written off.
gRoberts
2.0 Turbo
Posts: 277
Joined: Fri May 11, 2007 8:51 pm

Re: Noise when in gear

Post by gRoberts »

From what I can tell it does it when ever the clutch is engaged.

I'll end up scraping it if it costs me too much.
Pob
1.8 16v
Posts: 93
Joined: Mon Apr 13, 2009 8:22 pm

Re: Noise when in gear

Post by Pob »

It could the bearing on the input shaft on the gearbox. I had this on a BE3 box I put on my 205.... Is it like a whiring noise? Press the clutch and you hear the noise, release the clutch and it goes?

Dan
gRoberts
2.0 Turbo
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Re: Noise when in gear

Post by gRoberts »

Nope, the noise is only apparent when the clutch is fully out (either in gear or in neutral).
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supafrisk
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Re: Noise when in gear

Post by supafrisk »

gRoberts wrote:Nope, the noise is only apparent when the clutch is fully out (either in gear or in neutral).
Thrust bearing. If you shop around, you can get the whole clutch changed for under £200 :supafrisk:
gRoberts
2.0 Turbo
Posts: 277
Joined: Fri May 11, 2007 8:51 pm

Re: Noise when in gear

Post by gRoberts »

Luckily, my car is looked after by a Peugeot specialist who I get a great discount off of the work.

So, bushes, suspension (if its not the bushes), bottom pulley, door and 4 brand new tyres.

Ho hum...
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