After 4 years of reasonably cheap motoring my 406 (2003 petrol 1.8 estate) has failed its MoT. My local Peugeot engineer says it will need a new servo, and a new master cylinder because you might as well... And part of the exhaust. But he doesn't think he can even *get* a replacement servo, and reckons that even if he could, the repairs would cost way more than the car's worth. I can post more details when I've spoken to him tomorrow.
Any thoughts? If it really isn't worth repairing, I'd like another petrol 406 estate, but I haven't seen one in Sussex for months if not years.
MoT failed, needs servo
Moderator: Moderators
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- 1.8 8v
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- Location: West Sussex
Re: MoT failed, needs servo
Just one thing... changing the servo on a 406 is a MONGREL job with the engine in... ask me how I know! If I do it again, it will be engine out!! 

Serial 406hdi licker 

- Doggy
- Mod with a 2.2 HDi, De-Fapped!
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Re: MoT failed, needs servo
Twas the main reason mine went to the big car park in the sky. Best of luck.
2002 HDi 2.2 Exec Estate, (2008-12) (wonderful)
2003 HDi 2.2 6-speed Exec Estate (2012-19) (also a gem)
2009 Citroen C5 2.0 HDi VTR+ Estate (godawful heap)
2008 BMW E91 330i touring (great fun - murdered by a reversing SUV)
2007 BMW E91 325i touring (slower smoother quieter)
2003 HDi 2.2 6-speed Exec Estate (2012-19) (also a gem)
2009 Citroen C5 2.0 HDi VTR+ Estate (godawful heap)
2008 BMW E91 330i touring (great fun - murdered by a reversing SUV)
2007 BMW E91 325i touring (slower smoother quieter)
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- 3.0 24v
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Re: MoT failed, needs servo


If you think that's a MONGREL of a job then scrap your car & forget converting from auto to manual

2002 110 HDi estate, Rapier in monaco blue! ( found quite a bit more power
) SOLD I've sorted the airbag light
1998 3.0 V6 SE coupe in Diablo Red ( my baby ) sold
2006 206 1.4 16v sport in Aegean blue ( wife's shopping trolley
)
2006 BMW e61 535d m-sport
run's for cover 


1998 3.0 V6 SE coupe in Diablo Red ( my baby ) sold
2006 206 1.4 16v sport in Aegean blue ( wife's shopping trolley

2006 BMW e61 535d m-sport


Re: MoT failed, needs servo
I dont mind doing big jobs (like this proposed manual conversion), especially if it is a challenge. I did the servo swap successfully with everything in place (just because I am stubborn and refuse to give up), but quickly realised a short time into the swap that it would be easier to remove the motor/box, but battled on just because stubborn... would do one again but motor out way.. 

Serial 406hdi licker 

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- 1.8 8v
- Posts: 33
- Joined: Sun Mar 29, 2015 10:14 am
- Location: West Sussex
Re: MoT failed, needs servo
OK, I've given up the search for a brake servo. I'll post a "For sale" in case any of you would like the car for spares or repair.