
aux belt
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Re: aux belt
You need to specify what engine you have.
<steve_earwig> I think this forum is more about keeping our cars going with minimal outlay than giving our cars more reason to go bang
Re: aux belt
sorry its a 2ltr hdi 90 02 plate
Re: aux belt
There is a spring loaded tensioner between the crank pulley & the power steering pump, with a spanner on the hex of the tensioner turn it anti-clockwise against th spring until a 4mm pin can be inserted through the tensioner arm into the body.
This then keeps the belt slack so it can be removed/replaced. This is possible without removing the wheel & wheel arch liner, but it's a struggle, especialy with AIR CON. The bottom pulley is difficult to "check" but basically you are looking for any movement between inner & outer part or any sign of "metal filings", a knocking or "tappet" type noise is also common in failing pulleys. Th pulley on one of my cars has just failed today for the second time & 170000 miles, the symptoms sounded like the alternator bearings had gone.
Plenty of new pulleys on e-bay & I have just ordered 2 so I have a spare(with 7 of these engines I'll need it sooner or later). I am not aware of an "upgraded" pulley but if anyone knows of them please let me know.
This then keeps the belt slack so it can be removed/replaced. This is possible without removing the wheel & wheel arch liner, but it's a struggle, especialy with AIR CON. The bottom pulley is difficult to "check" but basically you are looking for any movement between inner & outer part or any sign of "metal filings", a knocking or "tappet" type noise is also common in failing pulleys. Th pulley on one of my cars has just failed today for the second time & 170000 miles, the symptoms sounded like the alternator bearings had gone.
Plenty of new pulleys on e-bay & I have just ordered 2 so I have a spare(with 7 of these engines I'll need it sooner or later). I am not aware of an "upgraded" pulley but if anyone knows of them please let me know.
406 HDI Exec Estate (2 off) & 307CC HDI Cabriolet
Re: aux belt
Also you can improve access to the tensioner by removing the ECU box on top of the inner wing. makes putting the pin in a lot easier.
1997 Honda Prelude 2.2 VTi
Previously - 1999 406 Executive HDI
Previously - 1999 406 Executive HDI
- Welly
- The moderator formally known as Welton
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- Location: East Midlandfordshire
Re: aux belt
On the bottom pulley issue - I understood the 'old' ones have 2 slots/keyways and the new uprated ones have 3 slots to accomodate the damping motion/torque. I shelled out £120.00 from the stealers because I was advised not to buy the ebay £50.00 jobs 

Cars in my care:
2021 Kia Spottage 1.6 Pez Turbo Dual Clutch Gearbox Trickery
2013 Renner Twingo - donkey work
2021 Kia Spottage 1.6 Pez Turbo Dual Clutch Gearbox Trickery
2013 Renner Twingo - donkey work
Re: aux belt
Yes that looks exactly like the one that's just gone on mine - for the second time.
Please explain the difference between that & this one http://cgi.ebay.co.uk/PEUGEOT-HDI-BOTTO ... dZViewItem
Please explain the difference between that & this one http://cgi.ebay.co.uk/PEUGEOT-HDI-BOTTO ... dZViewItem
- Welly
- The moderator formally known as Welton
- Posts: 15033
- Joined: Tue Jan 10, 2006 12:52 pm
- Location: East Midlandfordshire
Re: aux belt
Here's my old failed 'two slot' one:

I was told to avoid the cheap ones as they are pattern/remanufactured/exchange parts and won't last - however I can't explain the genuineness (new word) now of the ebay ones these days
maybe I was ripped at the dealer? maybe you can get a pucker one for £50.00? I don't know.

I was told to avoid the cheap ones as they are pattern/remanufactured/exchange parts and won't last - however I can't explain the genuineness (new word) now of the ebay ones these days

Cars in my care:
2021 Kia Spottage 1.6 Pez Turbo Dual Clutch Gearbox Trickery
2013 Renner Twingo - donkey work
2021 Kia Spottage 1.6 Pez Turbo Dual Clutch Gearbox Trickery
2013 Renner Twingo - donkey work
- steve_earwig
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Re: aux belt
I love the way it comes "pre-stressed"puggy wrote:New style bottom pulley

Looks pretty close to me, apart from the rust.djp30djp wrote:Yes that looks exactly like the one that's just gone on mine - for the second time.
Please explain the difference between that & this one http://cgi.ebay.co.uk/PEUGEOT-HDI-BOTTO ... dZViewItem
Unskilled meddling sin©e 2007
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Re: aux belt
puggy wrote:New style bottom pulley
hi just checked my pulley it has no grooves at all ???![]()
Re: aux belt
I would just like to say that the pulley in the picture was the one that was replaced
when the cambelt was changed both of which did not need replacing as both had done
less than 1000 miles my fault for not reading/trusting what the supplied service
sheets said. So i spent £300 for no reason
I now await with anticipation remarks you may have

when the cambelt was changed both of which did not need replacing as both had done
less than 1000 miles my fault for not reading/trusting what the supplied service
sheets said. So i spent £300 for no reason

I now await with anticipation remarks you may have



.. ooh are those drugs for me Matron
- Welly
- The moderator formally known as Welton
- Posts: 15033
- Joined: Tue Jan 10, 2006 12:52 pm
- Location: East Midlandfordshire
Re: aux belt
Eau contraire, mon freir. You did what any self respecting car enthusiast would do...........puggy wrote:I would just like to say that the pulley in the picture was the one that was replaced
when the cambelt was changed both of which did not need replacing as both had done
less than 1000 miles my fault for not reading/trusting what the supplied service
sheets said. So i spent £300 for no reason![]()
I now await with anticipation remarks you may have![]()
![]()
Waste sh*t loads of money on pointless/useless work.
I thank yaw

Cars in my care:
2021 Kia Spottage 1.6 Pez Turbo Dual Clutch Gearbox Trickery
2013 Renner Twingo - donkey work
2021 Kia Spottage 1.6 Pez Turbo Dual Clutch Gearbox Trickery
2013 Renner Twingo - donkey work