EGR Suprise!

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DaiRees
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Re: EGR Suprise!

Post by DaiRees »

johnboy wrote:By the way.. how the hell do u get the thing out? i could only move it back about 2 inches off the block, what do i need to remove?

Where is this oil coming from? i think i need to replace my rocker gasket anyway as it is leaking badly!!! would this be the cause?
Wish I knew how to remove it mate, the main stealer did mine, sorry!

I wouldn't have thought the leaking rocker cover would've led to oil inside the breather pipes, but I can't for the life of me think where it's coming from. Is it possible that the stuff in the metal flexi from the EGR was actually carbon deposits?
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johnboy
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Re: EGR Suprise!

Post by johnboy »

Im pretty sure it was oil mate, was of oil consistancy anyway? dont suppose you know how to do a rocker gasket change?

Im thinking i mite have to take apart the EGR to get it on n off, there seems to be a large arm that comes up from the gearbox area to just behind the EGR, have a look on urs n see what u think.
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DaiRees
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Re: EGR Suprise!

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Yeah I see the arm you're on about. It seems to be a casting that's supporting the inlet manifold and has the hoses clipped to it. I can't see clearly without taking the air filter box out but it looks like there's only one nut at the bottom of it and two at the top. I'd be tempted to take the filter box out and undo those three nuts to remove that casting (or at least be able to move it out of the way) in order to get the EGR out. The top stud that screws into the side of the manifold might still obstruct you, but the stud seems to have a torx style head and a locking nut so I'm guessing it'll screw out of the manifold and then you're totally clear.

Hope I'm not talking bolox :oops: (maybe someone can sanity check my ramblings? :roll: ) and if you do it please take some photos!! :wink:
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johnboy
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Re: EGR Suprise!

Post by johnboy »

Well im one step ahead of you there! haha, ive already taken all of the airbox out, i can clearly see the gearbox now.

So your saying that arm can be unbolted from the bottom and that one at the top that goes into the inlet? thats a bonus if it can coz its only that top bolt thats in the way......I THINK!!

Will have another look 2moz, just tackling the ball joint issue too at the mo, got fed up with one so moved onto the other! haha.
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DaiRees
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Re: EGR Suprise!

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I think so fella :wink:
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johnboy
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Re: EGR Suprise!

Post by johnboy »

Ok, my new parts should be arriving soon (Tommorow hopefully) New EGR valve and Breather Hose.

Im going to be fitting these myself, so for those of you that have this engine, and for future reference i shall take sum pics and post up a how to.

Wish me luck! lol. :shock:
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Re: EGR Suprise!

Post by johnboy »

Shiney new EGR valve delivered today £150 all in! woop woop, just gotta fit the thing now! :shock:
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Re: EGR Suprise!

Post by johnboy »

Im not liking this job...... and u will be suprised when i post up the pics of my findings!!
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Re: EGR Suprise!

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Job is...............Done!!! was smoking still for a while but run it for about half hour and nothing at all comes out the exhaust.... im well happy! :D
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Re: EGR Suprise!

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Reeeeeesult!! Well done that man 8) . Now get working on the "how to" guide ready for when I need it :oops:
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Re: EGR Suprise!

Post by johnboy »

Cheers! yea ill get onto that.... how do u insert the pics into a thread so there visible? Ive taken a few pics
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Re: EGR Suprise!

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Image tags
[img]webaddressforthephotogoesinhere[/img]
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Re: EGR Suprise!

Post by johnboy »

Ok cool, cheers for that ill post it up when im done :D
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Re: EGR Suprise!

Post by FlySpeck »

you have to upload them to your photobucket account, then copy the link and post that inside the img tags here mate.
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