Need codes read - 2.1TD power loss
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Need codes read - 2.1TD power loss
Hi All
Our 2.1TD is intermittantly losing power, only a few seconds at a time accompnaied by the engine waring light, then all back to normal again. I'm guessing I need to get the codes read first but don't fancy bending over for the lcaol dealer - are there any other options? If anyone is near to Aldershot and has got any dignostic kit I'd be happy to give you a few beer tokens for your time.
Our 2.1TD is intermittantly losing power, only a few seconds at a time accompnaied by the engine waring light, then all back to normal again. I'm guessing I need to get the codes read first but don't fancy bending over for the lcaol dealer - are there any other options? If anyone is near to Aldershot and has got any dignostic kit I'd be happy to give you a few beer tokens for your time.
- Gary406
- The moderator with a 1.9TD!
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Re: Need codes read - 2.1TD power loss
that could be the fuel filter mate,
on XUD engines the EML comes on when the fuel filter is getting blocked
whens the last time it was changed ?
on XUD engines the EML comes on when the fuel filter is getting blocked
whens the last time it was changed ?
Last edited by Gary406 on Sat Feb 05, 2011 2:29 pm, edited 1 time in total.
2004 (04) Volkswagen Bora 1.9 TDi (100)
Re: Need codes read - 2.1TD power loss
Hmm..probably hasn't been changed for several years. Is it an easy job?
Re: Need codes read - 2.1TD power loss
Also, would appear as an intermittant fault? Car seems to drive fine the other 99% of the time.
- Gary406
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Re: Need codes read - 2.1TD power loss
yes mate its very very easy to change ...
it definately sounds like the fuel filter to me if it hasnt been changed for severel years
they cost about £5-£10 . its certainly worth trying that if you dont wanna bend over for the dealers code reading prices
give me a few moments to find a picture of a 2.1 and i'll post it with instructions were it is...
it definately sounds like the fuel filter to me if it hasnt been changed for severel years

they cost about £5-£10 . its certainly worth trying that if you dont wanna bend over for the dealers code reading prices

give me a few moments to find a picture of a 2.1 and i'll post it with instructions were it is...
2004 (04) Volkswagen Bora 1.9 TDi (100)
- Gary406
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Re: Need codes read - 2.1TD power loss
ok heres a picture. the big orange circle indicates the fuel filter housing . the fuel filter is inside this
you need to remove the 4 torx bolts (marked orange circle's-the small ones)
make sure you clean the lid properly with toilet tissue and dry it so when you put the new filter in its nice clean and dry

you need to remove the 4 torx bolts (marked orange circle's-the small ones)
make sure you clean the lid properly with toilet tissue and dry it so when you put the new filter in its nice clean and dry

2004 (04) Volkswagen Bora 1.9 TDi (100)
Re: Need codes read - 2.1TD power loss
You're a star! I reckon even I could do that.
- Gary406
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Re: Need codes read - 2.1TD power loss
ye if the fuel filter is blocked and fuel is not getting through proper it would cause power loss...sixspeed wrote:Also, would appear as an intermittant fault? Car seems to drive fine the other 99% of the time.
im not saying this is your problem but i would certainly do the fuel filter since you said several years since last change

2004 (04) Volkswagen Bora 1.9 TDi (100)
- Gary406
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Re: Need codes read - 2.1TD power loss
sixspeed wrote:You're a star! I reckon even I could do that.
make sure you remove the bolts carfully. the new filter will have a rubber seal around the top, keep it nice and clean
and make sure you clean the top of the fuel filter housing BEFORE you put new filter in....
so that when you place the new filter in all the housing and seal is nice and clean. this will also ensure you get an air tight seal .
2004 (04) Volkswagen Bora 1.9 TDi (100)
Re: Need codes read - 2.1TD power loss
as gary says but DO NOT USE TOILET TISSUE TO CLEAN this will fall apart and if it gets into your fuel system you will have a tons of proplems.
when you replace filter fill the housing up with a diesel cleaner then pump the diesel primer [the rubber bulb seen on the left hand side of garys pic] till it goes hard,then you good to go.
when you replace filter fill the housing up with a diesel cleaner then pump the diesel primer [the rubber bulb seen on the left hand side of garys pic] till it goes hard,then you good to go.
- Gary406
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Re: Need codes read - 2.1TD power loss
ive used toilet paper to clean it many times
ok use a tea towel then ...
i only dry the housing lid on the inside . i dont actually clean inside the housing ... sorry should have made that more clear
only clean the housing lid you remove the 4 torx bolts out .... on the inside were the rubber seal meets it...

ok use a tea towel then ...
i only dry the housing lid on the inside . i dont actually clean inside the housing ... sorry should have made that more clear
only clean the housing lid you remove the 4 torx bolts out .... on the inside were the rubber seal meets it...
2004 (04) Volkswagen Bora 1.9 TDi (100)
- Doggy
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Re: Need codes read - 2.1TD power loss
If the fuel filter doesn't sort it - try the in-tank strainer next.
viewtopic.php?f=1&t=7355&p=78870&hilit= ... ner#p73031
viewtopic.php?f=1&t=7355&p=78870&hilit= ... ner#p73031
2002 HDi 2.2 Exec Estate, (2008-12) (wonderful)
2003 HDi 2.2 6-speed Exec Estate (2012-19) (also a gem)
2009 Citroen C5 2.0 HDi VTR+ Estate (godawful heap)
2008 BMW E91 330i touring (great fun - murdered by a reversing SUV)
2007 BMW E91 325i touring (slower smoother quieter)
2003 HDi 2.2 6-speed Exec Estate (2012-19) (also a gem)
2009 Citroen C5 2.0 HDi VTR+ Estate (godawful heap)
2008 BMW E91 330i touring (great fun - murdered by a reversing SUV)
2007 BMW E91 325i touring (slower smoother quieter)
- Gary406
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- Joined: Sun Mar 28, 2010 9:56 pm
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Re: Need codes read - 2.1TD power loss
and as nigel said, once the new filter is fitted and you have bolted the lid back on with the 4 torx bolts you have to prime the fuel system
this pic below shows were this is for you, circled RED in the top left corner (as nigel says)
just firmly keep pressing this untill it goes hard. you will hear the filter housing filling back up with diesel ..

this pic below shows were this is for you, circled RED in the top left corner (as nigel says)
just firmly keep pressing this untill it goes hard. you will hear the filter housing filling back up with diesel ..

2004 (04) Volkswagen Bora 1.9 TDi (100)
Re: Need codes read - 2.1TD power loss
I've just changed the filter this afternoon so we'll see if the problem's stil there over the next couple days. Thanks for the advice so far!
- Gary406
- The moderator with a 1.9TD!
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- Joined: Sun Mar 28, 2010 9:56 pm
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Re: Need codes read - 2.1TD power loss
ye let us know how it gets on.
2004 (04) Volkswagen Bora 1.9 TDi (100)