Cable routing, anyone done this?

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Hangar18
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Cable routing, anyone done this?

Post by Hangar18 »

So I'm wiring something running on twincore (thin stereo cable) from the driver and passenger doors (behind doorcard) so far I've poked a small hole in the insulation and routed it out of the door into the hinge area.
I ideally wanted to feed it into the waterproof pipe/gaiter/tunnel and have popped both ends out and taken the check strap/ door restrictor off so the door gives me more access and i can see two ways in on both sides- on the passenger side for example- I can't simply feed it where the waterproof tubing goes into because there's a plastic shower head styled partition that has nonused holes- can't seem to poke the cable through? And behind the empty plug on the car side of the hinge area there is something solid that I can't seem to feed around into the foot area?
If anyone knows a way through please don't hesitate! I don't really fancy drilling a new hole due to the poor access with the door on it's hinge at all. And is it possible there's disused cables on both sides that go back into the cabin? There seems to be common connectors taped to the inside of both doorcard sat doing nothing? If they're puddle light connectors- even better! :twisted:
1996 406 Executive XU10J2CTE
1995 405 GLX XU7JP
teamster1975
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Re: Cable routing, anyone done this?

Post by teamster1975 »

You'll have to drill through two of the unused holes in the door gland, it's not too bad a job.
The biggest PITA is getting the leads through the concertina rubber section!
1996 406 1.8LX Got a bad case of hydro lock!
1996 406 Executive 2.0 Turbo XU10J2TE No longer hangin' on in there :(
1997 Honda CB500V
2003 Volvo V40 1.8 GDi SE killed by a nutter in a beemer 5 series
2008 Mondeo 2.0 TDCi Titanium X

"Always look on the bright side of life, dedo, dedo dedodedo"
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Hangar18
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Re: Cable routing, anyone done this?

Post by Hangar18 »

teamster1975 wrote:You'll have to drill through two of the unused holes in the door gland, it's not too bad a job.
That's the plastic shower head thing then? Surely drilling access is going to require the door to be removed? Are those pre-exisiting non-used holes sealed then?
teamster1975 wrote:The biggest PITA is getting the leads through the concertina rubber section!
Wrong! I've decided to just poke holes and poxy em up if i can get through ;-)
1996 406 Executive XU10J2CTE
1995 405 GLX XU7JP
omega
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Re: Cable routing, anyone done this?

Post by omega »

its dead easy to remove the doors 4 bolts.2torx screws and its off
teamster1975
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Re: Cable routing, anyone done this?

Post by teamster1975 »

Hangar18 wrote:That's the plastic shower head thing then? Surely drilling access is going to require the door to be removed? Are those pre-exisiting non-used holes sealed then?
You can get to them from the cabin with a drill. Yes they are blocked off but they drill through pretty easily.
Hangar18 wrote:
teamster1975 wrote:The biggest PITA is getting the leads through the concertina rubber section!
Wrong! I've decided to just poke holes and poxy em up if i can get through ;-)
Now that's just cheating :lol:
1996 406 1.8LX Got a bad case of hydro lock!
1996 406 Executive 2.0 Turbo XU10J2TE No longer hangin' on in there :(
1997 Honda CB500V
2003 Volvo V40 1.8 GDi SE killed by a nutter in a beemer 5 series
2008 Mondeo 2.0 TDCi Titanium X

"Always look on the bright side of life, dedo, dedo dedodedo"
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Hangar18
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Re: Cable routing, anyone done this?

Post by Hangar18 »

The 406's door is so heavy -_-!

due to the wind giving me hand- I've got a patch of paint missing off the wing now on attempting to reattach the door!! :(
1996 406 Executive XU10J2CTE
1995 405 GLX XU7JP
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Hangar18
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Re: Cable routing, anyone done this?

Post by Hangar18 »

Been extremely busy with a new job- and didn't actually get the passengers door back on properly-the blots are through the hinge and into the door- but not fastened- i can't seem to do them up correctly and align them so that the door will shut :( any tips!?
1996 406 Executive XU10J2CTE
1995 405 GLX XU7JP
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