Handbrake fixed,but caliper seized
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Handbrake fixed,but caliper seized
Got around to fitting my new rear handbrake cables yesterday.At last,i have a handbrake that works!!!!The handle comes up around 5 clicks & so far so good.The right hand side was easy,but the left hand side was seized solid in the hub,it took ages to remove.
But it would seem my rear l/h/side caliper has seized,as its not sliding and by the sounds of it there is rust under the rubber dust cover on the slider.I can get a recon caliper for £45,or a rebuild kit for £30.I`m tempted to get the caliper.But has any one rebluit a caliper??It seems straight forward enough in the hanyes manual.
But it would seem my rear l/h/side caliper has seized,as its not sliding and by the sounds of it there is rust under the rubber dust cover on the slider.I can get a recon caliper for £45,or a rebuild kit for £30.I`m tempted to get the caliper.But has any one rebluit a caliper??It seems straight forward enough in the hanyes manual.
2003 Hdi Est SE
-
- 3.0 24v
- Posts: 3579
- Joined: Fri Apr 06, 2012 9:02 pm
- Location: Bournemouth
Re: Handbrake fixed,but caliper seized
Hi fella, like you I suffered from a seized caliper. I chose to buy a pair from eBay for £30 + postage and then just gave them a quick overhaul before swapping over.
Firstly get the sliders and pistons working on replacement calipers while they are off the car and maybe in a vice?
If you very gently, very very gently, peel back the rubbers from the sliders and the pistons and pack behind them with grease and put rubbers back, this may do the job.
I tried to fix my old calipers after fitting replacements but it was so seized it broke my vice.....
Firstly get the sliders and pistons working on replacement calipers while they are off the car and maybe in a vice?
If you very gently, very very gently, peel back the rubbers from the sliders and the pistons and pack behind them with grease and put rubbers back, this may do the job.
I tried to fix my old calipers after fitting replacements but it was so seized it broke my vice.....

2003 2.2hdi estate - mine
1998 Volvo 940 auto estate - also mine
2019 Citroen C3 something - the wife's
PP2000 user, can help with faults / diagnostics in the Bournemouth area.
1998 Volvo 940 auto estate - also mine
2019 Citroen C3 something - the wife's
PP2000 user, can help with faults / diagnostics in the Bournemouth area.
Re: Handbrake fixed,but caliper seized
Advice/comment withdrawn.
Jasper5.
Jasper5.
Last edited by jasper5 on Thu May 30, 2013 12:39 pm, edited 2 times in total.
Re: Handbrake fixed,but caliper seized
Ok,so basicly the top allen bolt is hit through thus splitting the caliper/sliders?Got to get the cam belt kit this week for it so will try freeing it off myself for now.Also have to fix my abs.The warning light had a mind of its own back in feb/march,then I heard a tell tell rattle from the front right wheel.Sure enough the toothed ring had snapped.I managed to repair it with some chemical metal which worked a treat.Untill I hit a pot hole tonight
But I have a brand new c.v joint for it as its the only one that I`ve not replaced.I also think that side is on its way out as since I hit the kerb the other week I have what sounds like a grumbly bearing noise from that side.It never rains but it pours 


2003 Hdi Est SE
Re: Handbrake fixed,but caliper seized
Post withdrawn.
Jasper5.
Jasper5.
Last edited by jasper5 on Thu May 30, 2013 12:39 pm, edited 1 time in total.
Re: Handbrake fixed,but caliper seized
Thanks jasper,will try doing it at the weekend.If it comes apart ok then I reckon I will get a rebuild kit & repair it properly,instead of buying a new caliper.Will post the results at the weekend 

2003 Hdi Est SE
- Captain Jack
- 3.0 24v
- Posts: 3820
- Joined: Sun Aug 07, 2005 11:26 am
- Location: Langford, Somerset
Re: Handbrake fixed,but caliper seized
Jasper - why posts withdrawn? 

2003 - 2008: 1998 Peugeot 406 2.1 TD 110bhp LX Saloon
2008 - 2009: 2004 Honda Accord 2.2 CDTI 136bhp Executive Saloon
2009 - 2013: 2002 Peugeot 406 2.0 HDI 110bhp Executive Saloon
2013 - 2021: 2007 Peugeot 407 2.2 HDI 170bhp Executive Saloon (mapped to 213bhp
)
2021 - ????: 2016 Ford Mondeo 2.0 TDCi 180bhp Titanium
2008 - 2009: 2004 Honda Accord 2.2 CDTI 136bhp Executive Saloon
2009 - 2013: 2002 Peugeot 406 2.0 HDI 110bhp Executive Saloon
2013 - 2021: 2007 Peugeot 407 2.2 HDI 170bhp Executive Saloon (mapped to 213bhp

2021 - ????: 2016 Ford Mondeo 2.0 TDCi 180bhp Titanium
Re: Handbrake fixed,but caliper seized
Well that's my abs fixed.The ring had broken up on the right drive shaft,so I fitted my new cv joint I`ve had for a few years.I nice easy job,undo the hub nut,disconnect the bottom ball joint,a bit of a hammering to get the driveshaft out of the hub,then stripped the rubber boot & hammered the cv joint off the driveshaft.Refitted new cv joint & jobs a good un.Just need to sort the rear caliper tomorrow.
2003 Hdi Est SE
Re: Handbrake fixed,but caliper seized
hammerman wrote:Well that's my abs fixed.




Anyway,after doing a few trips locally the abs light has come on again.Although it comes on within seconds of starting the engine,the goes out when I start driving,but comes back on again within a mile or 2

Any one local to Bristol have a code reader/pp2k??
2003 Hdi Est SE
Re: Handbrake fixed,but caliper seized
I posted some cast iron, tried and tested many times advice that was not very well received shall we say, so I removed my posts and withdrew.Captain Jack wrote:Jasper - why posts withdrawn?
No problem, life goes on
