Replacing the roofrail 02-406-90-estate

Discuss the 406's Bodywork stuff in here (what parts fit what, what can be interchanged with what etc etc).

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wilso
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Replacing the roofrail 02-406-90-estate

Post by wilso »

Hi There,

I have been trying to find a replacement roof rail for my 406 estate (2002) but I cant seem to get hold of one anywhere. Has anyone done this, where did you get a roofrail was it easy to fit?

Many thanks in advance.

Wilso...
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DaiRees
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Re: Replacing the roofrail 02-406-90-estate

Post by DaiRees »

Errrm, dare I ask..... oh sod it!

What have you been up to to break a roof rail??? :shock:

There were a pair on ebay last year, some breaker had them. £50 for the pair plus about £20 shipping IIRC. I toyed with the idea of getting them and painting them silver when I was going through a "bling my ride" phase (didn't fancy trying to paint the ones on the car in situ). I then discovered how hard it it to remove the headlining in a 406 estate so that they could be swapped over, and that idea promptly dies a death :lol: .

If you can't get one, you could always make it out of wood.... oh no that only works on Volvos doesn't it.... :oops:



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steve_earwig
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Re: Replacing the roofrail 02-406-90-estate

Post by steve_earwig »

Hi there. As far as I know, no-one on here's done that, the only guy with a broken roofbar we had on here had far worse things to worry about (in the end he gave up and went over to the dark side...)

What I would suggest is to get one from the breakers, don't shoot me if I'm wrong but I can't see any difference between early and late cars (I have both) so all you need to do is find A 406 estate (I've never seen one without roof bars). You'll almost certainly have to pull the sides of the roof lining down and this is meant to be a pig to do without creasing it, so get some practice in on a car in the breakers first :cheesy:
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Re: Replacing the roofrail 02-406-90-estate

Post by DaiRees »

Didn't we decide that the "correct" procedure involved removing both rear side windows and the windscreen? :| :shock: :cry:
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Re: Replacing the roofrail 02-406-90-estate

Post by steve_earwig »

Oh, is that all :shock: :shock: :shock:
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puggy
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Re: Replacing the roofrail 02-406-90-estate

Post by puggy »

yes it does to do it correctly only other way i can see is to release
the sides of lining and slide your hand in but am sure that will result
in needing a new roof lining :shock:
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Re: Replacing the roofrail 02-406-90-estate

Post by steve_earwig »

That's a bit of a bastard. I'd still be tempted to give it a go on one in the breakers, maybe you can take the trim, handles and door rubbers off and get a hand in there. I presume they're a couple of nuts on each one. Best of luck anyway, the alternative is a stack of cash I'm afraid.
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wilso
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Re: Replacing the roofrail 02-406-90-estate

Post by wilso »

Hi,

Thanks for the replies, it does look like a bitch of a job. Great advise will try a breakers.
What have you been up to to break a roof rail???
4 kayaks on the roof with wet kit in burning around devon.. it snapped by the stantion and the front rail have clamped the roofbar over the break.

Will give it a go and post any findings.

Cheers

Wilso...
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Re: Replacing the roofrail 02-406-90-estate

Post by Welly »

Can't it be welded?
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Re: Replacing the roofrail 02-406-90-estate

Post by steve_earwig »

Are the tubes just slotted in? The reason I ask is that the middle stans...stant... fuggit, bracket looks like the only one you can get off without major hassle.
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mjb
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Re: Replacing the roofrail 02-406-90-estate

Post by mjb »

What about wrecking a breakers yard estate's roof lining to find where the fixings are, then just cut some small X's in your roof lining over the fixings...
<steve_earwig> I think this forum is more about keeping our cars going with minimal outlay than giving our cars more reason to go bang
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Re: Replacing the roofrail 02-406-90-estate

Post by teamster1975 »

Failing that you could do this! :cheesy:
(Credit to Welton!)
1996 406 1.8LX Got a bad case of hydro lock!
1996 406 Executive 2.0 Turbo XU10J2TE No longer hangin' on in there :(
1997 Honda CB500V
2003 Volvo V40 1.8 GDi SE killed by a nutter in a beemer 5 series
2008 Mondeo 2.0 TDCi Titanium X

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Re: Replacing the roofrail 02-406-90-estate

Post by mjb »

teamster1975 wrote:Failing that you could do this! :cheesy:
(Credit to Welton!)
Check the 1st reply to the thread - you've been beaten to it by a considerable margin :P
<steve_earwig> I think this forum is more about keeping our cars going with minimal outlay than giving our cars more reason to go bang
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Re: Replacing the roofrail 02-406-90-estate

Post by teamster1975 »

mjb wrote:
teamster1975 wrote:Failing that you could do this! :cheesy:
(Credit to Welton!)
Check the 1st reply to the thread - you've been beaten to it by a considerable margin :P
Bugger, serves me right for scanning & not reading properly! :oops:
1996 406 1.8LX Got a bad case of hydro lock!
1996 406 Executive 2.0 Turbo XU10J2TE No longer hangin' on in there :(
1997 Honda CB500V
2003 Volvo V40 1.8 GDi SE killed by a nutter in a beemer 5 series
2008 Mondeo 2.0 TDCi Titanium X

"Always look on the bright side of life, dedo, dedo dedodedo"
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