A little project

In Car Entertainment, Sat-Nav, Mobile Phones, Media players etc., whats hot, and whats not!

Moderator: Moderators

User avatar
Captain Jack
3.0 24v
Posts: 3820
Joined: Sun Aug 07, 2005 11:26 am
Location: Langford, Somerset

A little project

Post by Captain Jack »

Since I cannot easily replace the rear speakers in my saloon, and after trying fruitlessly to fit standard 6x9's without shaking the shelf to bits, I decided to build a custom rear shelf. This will be made out of 18mm MDF and will fit it out with Diamond 6.5" woofers. Here's the preliminary work, which is simply a cut out of the shelf (it fits :cheesy:). My carpentry skills are completely crap, so don't laugh....

Image

I got a donor rear shelf from scrappers to build mine upon, since I would need to hack up the original shelf to fill the tricky gaps at the back and cover the front of the shelf where the seat belts go through.

Image

Haven't figured out how to fix the shelf to the body of the car but will probably lay it on some blocks of wood and attach it to the metal shelf.

Not quite sure on the finishing bit, but will probably cover the whole lot in some foam wrap cushioning and finish it off with black vynil.

Just need to find my lost speaker rings... :?

Any tips/advice/abuse/etc..?
2003 - 2008: 1998 Peugeot 406 2.1 TD 110bhp LX Saloon
2008 - 2009: 2004 Honda Accord 2.2 CDTI 136bhp Executive Saloon
2009 - 2013: 2002 Peugeot 406 2.0 HDI 110bhp Executive Saloon
2013 - 2021: 2007 Peugeot 407 2.2 HDI 170bhp Executive Saloon (mapped to 213bhp :twisted:)
2021 - ????: 2016 Ford Mondeo 2.0 TDCi 180bhp Titanium
User avatar
Welly
The moderator formally known as Welton
Posts: 15033
Joined: Tue Jan 10, 2006 12:52 pm
Location: East Midlandfordshire

Re: A little project

Post by Welly »

WTF?
Cars in my care:
2021 Kia Spottage 1.6 Pez Turbo Dual Clutch Gearbox Trickery
2013 Renner Twingo - donkey work
User avatar
steve_earwig
Moderator
Posts: 19812
Joined: Thu Oct 04, 2007 6:09 pm
Location: Jastrebarsko, Croatia http://www.jastrebarsko.hr/lokacija/

Re: A little project

Post by steve_earwig »

He's making a sound shelf, much better for handling louder speakers without that chavtastic farting noise you hear coming from spotty youth's 1.0 novas.

I've only ever made them for hachbacks so I can't add much, although I reckon you'll need to trial fit it about 12 times...
Unskilled meddling sin©e 2007

The submitted form was invalid. Try submitting again.
User avatar
Welly
The moderator formally known as Welton
Posts: 15033
Joined: Tue Jan 10, 2006 12:52 pm
Location: East Midlandfordshire

Re: A little project

Post by Welly »

Sorry, it's just that all I saw was a wardrobe door and a sawn-off parcel shelf :?
Cars in my care:
2021 Kia Spottage 1.6 Pez Turbo Dual Clutch Gearbox Trickery
2013 Renner Twingo - donkey work
User avatar
steve_earwig
Moderator
Posts: 19812
Joined: Thu Oct 04, 2007 6:09 pm
Location: Jastrebarsko, Croatia http://www.jastrebarsko.hr/lokacija/

Re: A little project

Post by steve_earwig »

Wardrobe door? You must have some interesting decor in your gaff :shock:
Unskilled meddling sin©e 2007

The submitted form was invalid. Try submitting again.
User avatar
Welly
The moderator formally known as Welton
Posts: 15033
Joined: Tue Jan 10, 2006 12:52 pm
Location: East Midlandfordshire

Re: A little project

Post by Welly »

steve_earwig wrote:Wardrobe door? You must have some interesting decor in your gaff :shock:
Speaking of gaff's, Cap'n appears to have a Juliet Style balcony about his apartment overlooking a nice wooded area to the rear aspect (laid mainly to lawn) 8)
Cars in my care:
2021 Kia Spottage 1.6 Pez Turbo Dual Clutch Gearbox Trickery
2013 Renner Twingo - donkey work
User avatar
Captain Jack
3.0 24v
Posts: 3820
Joined: Sun Aug 07, 2005 11:26 am
Location: Langford, Somerset

Re: A little project

Post by Captain Jack »

That balcony is my "garage"!
2003 - 2008: 1998 Peugeot 406 2.1 TD 110bhp LX Saloon
2008 - 2009: 2004 Honda Accord 2.2 CDTI 136bhp Executive Saloon
2009 - 2013: 2002 Peugeot 406 2.0 HDI 110bhp Executive Saloon
2013 - 2021: 2007 Peugeot 407 2.2 HDI 170bhp Executive Saloon (mapped to 213bhp :twisted:)
2021 - ????: 2016 Ford Mondeo 2.0 TDCi 180bhp Titanium
teamster1975
Site Admin & Mad Biker!
Posts: 6277
Joined: Sun Oct 28, 2007 8:07 pm
Location: Woking, Surrey

Re: A little project

Post by teamster1975 »

Looks pretty good to me CJ! You definitely won't get any shelf vibes!
1996 406 1.8LX Got a bad case of hydro lock!
1996 406 Executive 2.0 Turbo XU10J2TE No longer hangin' on in there :(
1997 Honda CB500V
2003 Volvo V40 1.8 GDi SE killed by a nutter in a beemer 5 series
2008 Mondeo 2.0 TDCi Titanium X

"Always look on the bright side of life, dedo, dedo dedodedo"
User avatar
Captain Jack
3.0 24v
Posts: 3820
Joined: Sun Aug 07, 2005 11:26 am
Location: Langford, Somerset

Re: A little project

Post by Captain Jack »

Trimmed it a little so that the edges are smoother. Went out with my pieces and it all fits pretty snuggly! Ordered 9 metres of 4mm foam wrapping for 5 quid(!) and some speaker rings. Just need to figure out what to finish it with but I think I'll go for the black vynil.

Can anyone recomment some nice adhesive to hold to foam + vynil to the board without letting go in a few days?

Need to figure out how to fix it to the metal shelf as well, but I think I'll use some blocks of wood to attach it all together.
2003 - 2008: 1998 Peugeot 406 2.1 TD 110bhp LX Saloon
2008 - 2009: 2004 Honda Accord 2.2 CDTI 136bhp Executive Saloon
2009 - 2013: 2002 Peugeot 406 2.0 HDI 110bhp Executive Saloon
2013 - 2021: 2007 Peugeot 407 2.2 HDI 170bhp Executive Saloon (mapped to 213bhp :twisted:)
2021 - ????: 2016 Ford Mondeo 2.0 TDCi 180bhp Titanium
User avatar
Welly
The moderator formally known as Welton
Posts: 15033
Joined: Tue Jan 10, 2006 12:52 pm
Location: East Midlandfordshire

Re: A little project

Post by Welly »

Spray adhesive (carpet spray glue)?
Cars in my care:
2021 Kia Spottage 1.6 Pez Turbo Dual Clutch Gearbox Trickery
2013 Renner Twingo - donkey work
teamster1975
Site Admin & Mad Biker!
Posts: 6277
Joined: Sun Oct 28, 2007 8:07 pm
Location: Woking, Surrey

Re: A little project

Post by teamster1975 »

Captain Jack wrote:Can anyone recomment some nice adhesive to hold to foam + vynil to the board without letting go in a few days?
Spray contact adhesive :)
1996 406 1.8LX Got a bad case of hydro lock!
1996 406 Executive 2.0 Turbo XU10J2TE No longer hangin' on in there :(
1997 Honda CB500V
2003 Volvo V40 1.8 GDi SE killed by a nutter in a beemer 5 series
2008 Mondeo 2.0 TDCi Titanium X

"Always look on the bright side of life, dedo, dedo dedodedo"
User avatar
Captain Jack
3.0 24v
Posts: 3820
Joined: Sun Aug 07, 2005 11:26 am
Location: Langford, Somerset

Re: A little project

Post by Captain Jack »

An update...

Cut out the holes for speakers and attach the spacers

Image

Attach the end bits of the shelf and cover exposed MDF with foam cover

Image

Image

Second layer...

Image

Image

And the back

Image

Just need to cover with vynil and that's it.
2003 - 2008: 1998 Peugeot 406 2.1 TD 110bhp LX Saloon
2008 - 2009: 2004 Honda Accord 2.2 CDTI 136bhp Executive Saloon
2009 - 2013: 2002 Peugeot 406 2.0 HDI 110bhp Executive Saloon
2013 - 2021: 2007 Peugeot 407 2.2 HDI 170bhp Executive Saloon (mapped to 213bhp :twisted:)
2021 - ????: 2016 Ford Mondeo 2.0 TDCi 180bhp Titanium
teamster1975
Site Admin & Mad Biker!
Posts: 6277
Joined: Sun Oct 28, 2007 8:07 pm
Location: Woking, Surrey

Re: A little project

Post by teamster1975 »

Good job CJ! 8)
1996 406 1.8LX Got a bad case of hydro lock!
1996 406 Executive 2.0 Turbo XU10J2TE No longer hangin' on in there :(
1997 Honda CB500V
2003 Volvo V40 1.8 GDi SE killed by a nutter in a beemer 5 series
2008 Mondeo 2.0 TDCi Titanium X

"Always look on the bright side of life, dedo, dedo dedodedo"
User avatar
Captain Jack
3.0 24v
Posts: 3820
Joined: Sun Aug 07, 2005 11:26 am
Location: Langford, Somerset

Re: A little project

Post by Captain Jack »

Nearly done....

Sorry for the crap quality pics...

Image

Image

Image

Image

Just need to fit it... once it stops bloody raining
2003 - 2008: 1998 Peugeot 406 2.1 TD 110bhp LX Saloon
2008 - 2009: 2004 Honda Accord 2.2 CDTI 136bhp Executive Saloon
2009 - 2013: 2002 Peugeot 406 2.0 HDI 110bhp Executive Saloon
2013 - 2021: 2007 Peugeot 407 2.2 HDI 170bhp Executive Saloon (mapped to 213bhp :twisted:)
2021 - ????: 2016 Ford Mondeo 2.0 TDCi 180bhp Titanium
User avatar
Captain Jack
3.0 24v
Posts: 3820
Joined: Sun Aug 07, 2005 11:26 am
Location: Langford, Somerset

Re: A little project

Post by Captain Jack »

It's in!

Image

Image

Image

There's still rattle coming from somewhere if I turn the volume up REALLY loud, but I think it's the seat belt spools. I Dynamatted the metal shelf underneath so it could be that too. Going to stick some wadding in there to "damp" vibrations and it should be good :)
2003 - 2008: 1998 Peugeot 406 2.1 TD 110bhp LX Saloon
2008 - 2009: 2004 Honda Accord 2.2 CDTI 136bhp Executive Saloon
2009 - 2013: 2002 Peugeot 406 2.0 HDI 110bhp Executive Saloon
2013 - 2021: 2007 Peugeot 407 2.2 HDI 170bhp Executive Saloon (mapped to 213bhp :twisted:)
2021 - ????: 2016 Ford Mondeo 2.0 TDCi 180bhp Titanium
Post Reply